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ball milling method for limestone and coke grinding

stone and limestone grinder machine

stone and limestone grinder machine

For each project scheme design, we will use professional knowledge to help you, carefully listen to your demands, respect your opinions, and use our professional teams and exert our greatest efforts to create a more suitable project scheme for you and realize the project investment value and profit more quickly.

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dry grinding & coke grinding

dry grinding & coke grinding

A Open End, End Peripheral Discharge, CPD Rod Mills and Grate Discharge Ball Mills are particularly efficient for dry grinding. Such materials as limestone, cement clinker, gravel, phosphates, clays, gypsum, oil shale, terra cotta mixtures, coal and coke are economically reduced in size through their use.

Many such applications indicate the use of open circuit coarse grinding and in such cases the product will contain only a small amount of oversize material. Generally such operations are to the 4-20 mesh product size and work is done by the Rod Mill.

As product size becomes finer closed circuit grinding is indicated. Where the finish grind is to 35 mesh or coarser, screens can be used to advantage. A typical circuit of this type is shown below. As grinding becomes finer Ball Mills are required and closed circuit operation is generally recommended. Air separators do the sizing work as shown in a typical circuit.

In dry grinding work, principally fine grinding, size reduction is accomplished predominantly by attrition rather than impact. This is accomplished by operating such mills at lower peripheral speeds than under wet grinding applications. Power consumption for any given size mill then is lower although KWH/ton of material treated will be higher than wet grinding. This reaction is a result of a differently acting bed of pulp and lack of grinding media coating.

Due to a common swelling action of dry material being ground, the grindingmedia level is often reduced to approximately 40-42% of mill volume. Dry grinding offers less steel consumption than its equivalent wet grinding counterpart.

With the advent of finer grinding of iron ores, improvements in beneficiation OF such ores, and changes in pyrometallurgical treatment of ores comes the requirement of reducing coke to finer sizes. Wehave in essence again pioneered in this application and developed the EPD Rod Mill to solve this problem.

Coke will contain a variable amount of moisture which critically affects the behavior in transporting and actual size reduction within the rod mill. Moisture content approximating 12% is most common. Below this the problems are simplified. Above 12%, moisture can nearly stop all grinding actionOur experience will guide your engineers in selecting the proper mill for your specific conditions.

grinding cylpebs

grinding cylpebs

Our automatic production line for the grinding cylpebs is the unique. With stable quality, high production efficiency, high hardness, wear-resistant, the volumetric hardness of the grinding cylpebs is between 60-63HRC,the breakage is less than 0.5%. The organization of the grinding cylpebs is compact, the hardness is constant from the inner to the surface. Now has extensively used in the cement industry, the wear rate is about 30g-60g per Ton cement.

Grinding Cylpebs are made from low-alloy chilled cast iron. The molten metal leaves the furnace at approximately 1500 C and is transferred to a continuous casting machine where the selected size Cylpebs are created; by changing the moulds the full range of cylindrical media can be manufactured via one simple process. The Cylpebs are demoulded while still red hot and placed in a cooling section for several hours to relieve internal stress. Solidification takes place in seconds and is formed from the external surface inward to the centre of the media. It has been claimed that this manufacturing process contributes to the cost effectiveness of the media, by being more efficient and requiring less energy than the conventional forging method.

Because of their cylindrical geometry, Cylpebs have greater surface area and higher bulk density compared with balls of similar mass and size. Cylpebs of equal diameter and length have 14.5% greater surface area than balls of the same mass, and 9% higher bulk density than steel balls, or 12% higher than cast balls. As a result, for a given charge volume, about 25% more grinding media surface area is available for size reduction when charged with Cylpebs, but the mill would also draw more power.

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