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belt sander plans

12 free sander plans: build your own belt, drum or thickness sander | the tool crib

12 free sander plans: build your own belt, drum or thickness sander | the tool crib

So your portable belt sander just isnt, er, sanding it for you anymore. Even with your portable belt sander jig that basically turns it into a benchtop sander. Also, you enjoy woodworking projects that dont involve making something to justify your time in the shop. In that case, this is JUST THE PLAN COLLECTION FOR YOU! Building your own belt sander will give you far more satisfaction than buying one, and if your free time is worth nickels to you then it could save money too ;) Enjoy folks these are truely some ingenious alternatives to buying your own sander. 1) Build Your Own Belt Sander (Popular Mechanics 1956) 2) Make Your Own Belt Sander (Popular Science 1949) 3) Lathe-Powered Band Sander (Popular Science 1971) 4) A Drum Sander for the Workshop (Popular Mechanics 1931) 5) Building A Home Made Belt Sander 6) Home Made 22 Drum Sander 7) Drum Sander 8) Building Your Own Thickness Sander 9) Small Emery Grinder for Home Shop Made from Odds and Ends 10) Home-made Thickness Sander 11) Shop Made Drum/Thickness Sander 12) A Shop-Built Drum Sander More Resources For Ya: Building Your Own Drum, Belt or Thickness Sander Home made drum sander

So your portable belt sander just isnt, er, sanding it for you anymore. Even with your portable belt sander jig that basically turns it into a benchtop sander. Also, you enjoy woodworking projects that dont involve making something to justify your time in the shop. In that case, this is JUST THE PLAN COLLECTION FOR YOU! Building your own belt sander will give you far more satisfaction than buying one, and if your free time is worth nickels to you then it could save money too ;) Enjoy folks these are truely some ingenious alternatives to buying your own sander.

how to build a diy homemade belt sander step by step sanders guide

how to build a diy homemade belt sander step by step sanders guide

Its easy to find belt sanders in most home improvement stores, but for many people, owning a DIY option is the far cheaper option. New belt sanders on a shelf can cost up to $2000, but you can make one at home with just a bit of technical know-how.

To build a homemade belt sander, gather the major parts, including a power source, the wheels, a frame, the tensioning mechanism, and the tracking mechanism. Cut a drive drum out of plywood and fit all the pieces together, including mounting the belt and pulley to your chosen power source.

The frame on most belt sanders is usually made of steel, but you can also make a frame with some strong wood. If you choose to go with a metal frame, you may need to do a bit of welding. However, its also possible to bolt it together (source: Home Made Tools).

You can buy premade wheels, but these can make your DIY belt sander a lot costlier. With some machining skills, you can make the wheels right at home. Skateboard wheels are commonly used, but you can also make wheels from multiple layers of MDF or from wood lumps.

Alternatively, you can pull idler wheels from engines. With the wheels sourced, you also need to work out the crowning to ensure proper tracking. Again, you can machine this part or just use masking tape.

This is your power source for the belt sander, and in most cases, this will be an electric motor. You can choose to buy a brand-new motor, or you can save money by removing a motor from any old appliance youve got lying around.

Try looking for treadmills with decent motors on classified sites. Look for an option that allows you to vary the speed of your belt sander. When you find a decent option, its time to wire the treadmill motor for use in your belt sander. Not sure how to achieve this? Here are a few videos that can guide you (source: YouTube):

The belt sander has to be tracked properly to ensure it rides correctly on the wheels. Many newbies to this process think about tracking only when it has already become a headache following the first test run with the sander. The tracking process is straightforward, and you can achieve it using an eye bolt.

The belt on the sander wont work if its not tensioned. Mount the motor on a hinged plate and use it as the tensioning device. Alternatively, you can use the incline motor from a treadmill as a tensioning motor. Either way, ensure that it is strong enough to handle consistent use.

Youll need a few attachments and mounts to make your belt sander more efficient. This will include different types of grinding rests, wheel casters (to simplify portability), disc sanders or buffing wheels add-ons, and a bin.

With your belt sander built, these attachments and mounts can be easily constructed and customized. You dont need to add all of them at the same time just go for the basics. Once your belt sander is up and running, anything else is just nice to have.

When building a DIY belt sander from scratch, you need to come up with a plan. This will typically cover everything ranging from dimensions to the list of materials you need to get the job done. You can make your own plans, but this only works if you have the technical skills and know everything you need.

On the other hand, buying a plan for the construction can save you a lot of time and also ensure you dont waste money on inadequate or unnecessary components. Of course, many DIY experts charge for these plans, but the prices are typically affordable unless youre trying to avoid spending money on the project.

At this stage, youll know if the belt sander works. The next stage should be to build a solid base and any other relevant additions that can make the machine work better. Heres a YouTube video you can follow for this tutorial:

Build an adapter that will help you extend and host the wheel, and make the base frame using two pieces of 120 mm (4.72) iron. The final step involves building flat patens and support tables, then creating a frame that can support the wheel-bearing part.

The construction emphasizes compactness, so you can move it around easily without worrying about space. The process is straightforward, using materials that are easy to find. With a hp motor, flat bar, tube, and some glue, you can have your belt sander completed in a short time.

If you have a packed garage, you may complete this design without any major purchases. The one downside to this approach is that it can get hot when used for long periods (according to the tutor). However, for occasional use, you can count on it to work.

As youll find when you start your DIY belt sander project using any of the methods in this article, building one from scratch is a demanding option. So, you may be better off going with cheaper/easier alternatives.

From your car to patio chairs, metal surfaces are all around you. Most of the surfaces age quickly, requiring rust removal and painting from time to time. However, the success of any such remodeling...

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2x72 belt grinder : 9 steps (with pictures) - instructables

2x72 belt grinder : 9 steps (with pictures) - instructables

It is better to attach it to something with more support like a base that is made into the concrete of a floor in a workshop supported by a wall both using some sort of box steel or angle iron on the corners

This is a great intermediate step between the bench grinder with attachment and the full blown 72" grinder. For light to medium work this should be great. If you find yourself wanting, it's an easy step to just bolt on a new motor.

I bought the motor and controller from the motor company, but basically, it's a three phase 1.5hp 2800 rpm motor, and a 1.5hp VFD with optional external control. You can find the VFDs reasonably cheap on Ebay.

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