10 types of stone crusher plants price and more for sale | fote machinery
The stone crusher plant is used for producing sand, rock and stone for construction, highway, railway and other applications. Fote Heavy Machinery, with 40 years of experience in the stone crushing production line, is skilled in the production line process design and has a high-cost performance.
Fote stone crusher plant and stone crushing equipment have been sold to hundreds of countries, such as India, Pakistan, Indonesia, Nigeria, Kenya, the USA, Ghana, Zimbabwe, Nepal, Philippines, the UK, Vietnam, Iceland, Canada, etc.
The stone crusher plant to crush stones has been sought after and the sales market of the equipment is very good in recent years due to its wide application, new design, high production efficiency, strong capacity and stable operation. The investment prospect of the stone crusher plant is driven by certain external factors. Let's analyze the investment market of the stone crushing plant.
In recent years, natural sand and gravel resources have gradually dried up. However, with the development of modern construction projects, the demand for sand and gravel resources has been increasing. The market for artificial stone crusher plant is in great demand and the prospect for investment and benefits are promising. Only by increasing the investment in the stone crusher plant can people meet the daily demand for sand and gravel materials for construction applications.
The most common application of crushed stone and rock is to make concrete, which greatly affects the strength of concrete. The stone crusher plant can provide coarse aggregate for infrastructure construction industries such as expressways, high-speed railways, ports, airports, nuclear power, commercial and residential buildings, so it has a prosperous future.
The investment cost of a stone factory ranges from hundreds of thousands to several million dollars, which leads to a difference in the later capital return cycle. The later expenses are mainly equipment maintenance, labor and transportation costs, etc., among which equipment maintenance is the main part, so the choice of machine is crucial. The quality of the Fote stone crusher plant is excellent, which usually enables the customer to recover the cost more quickly (the exact time varies).
The feeder, vibrating screen and belt conveyor are all configuration equipment. The main equipment of a stone crusher plant is the crusher. The crushed stone production line is generally divided into coarse (primary), secondary and fine crushing according to its output fineness. How many types of crushers and machines are there?
The cone rock crusher can crush high-hardness stones such as basalt, granite, river pebble, tuff, volcanic rock and other rocks; while the impact rock crusher can crush low-hardness stones such as limestone and bluestone. After secondary crushing, 1-2/1-3 cm stones can be directly produced.
As a professional stone crusher plant equipment manufacturer, Fote Heavy Machinery insists on providing customers with high yield, energy-saving and environmental protection rock crushers and other machines.
Fote can customize stone crusher plants for customers. The following will introduce the stone crushing production lines with different outputs, including stone crusher plant layout, stone crusher plant machines and stone crusher plant estimated cost.
Stone crusher plant machine: Silo, GZ2 electro-vibrating feeder, PE250400 jaw crusher, B50022 m belt conveyor, B50015 m belt conveyor, B500x16 m belt conveyor, 2YK1225 vibrating screen, B500x10 m belt conveyor.
Haniya Silberman, the marketing manager of a stone plant in Pakistan, is very satisfied with Fote's stone crushing equipment to crush limestones and the production line "runs very smoothly," Haniya said.
Stone crusher plant machine: Silo, GZD850x3000 vibrating feeder, PE500750 jaw crusher, B65020 m belt conveyor, PF1010 impact crusher, B650x25 m belt conveyor, B50026 m belt conveyor, 3YK1545 vibrating screen, B500x15 m belt conveyor (Three sets), B500x10 m belt conveyor.
Sardauna from Nigeria said, "Fote stone crusher plant with new design for sale can crush stones with strong production capacity and high output, which fully meet our requirements for rock and stone crusher machines."
Stone crusher plant machine: Silo, B650x20 m belt conveyor, HXVSI8518 sand making machine, B65022 m belt conveyor, B50027 m belt conveyor, YTS1500x5000 trommel screen, B500x15 m belt conveyor, XS2914 sand washing machine, B500x10 m belt conveyor.
Kipsang Hillary, a Kenyan purchasing manager who has been buying the Fote stone crusher plant machines for three years, said the equipment had no problem except for a few stoppages when changing spare parts.
Stone crusher plant machine: Silo, GZD8503000 vibrating feeder, PCZ1308heavy hammer crusher, B800x22 m belt conveyor, 2YK1854 vibrating screen, B650x24 m belt conveyor, B500x10 m belt conveyor (Three sets).
Jacob Davis, the vice president of a mining company in the United States said, "The equipment sold by Fote is highly automated, environmentally friendly and reduces manpower input costs. It was the correct decision to select Fote crushers and other machines."
Stone crusher plant machine: YB5030 belt conveyor, De-ironing separator, Mobile Crushing and Screening Plant, B800x8.5 m belt conveyor, B800x15 m belt conveyor, B800x14 m belt conveyor (Two sets), B500x15 m belt conveyor (Two sets), B800x8 m belt conveyor.
Stone crusher plant machine: Silo, ZSW490x110 vibrating feeder, PE750x1060 jaw crusher, B1000x24 m belt conveyor (Two sets), HXGYS400 hydraulic cone crusher, HXVSI1140 sand making machine, B1000x30 m belt conveyor, 4YK2460 vibrating screen, B650x44 m belt conveyor, B500x10 m belt conveyor, B500x15 m belt conveyor (Four sets).
Wipha, a purchasing manager of a quarry in the Philippines, chose Fote crushers and machines on the recommendation of a friend. We carefully designed a 200 TPH stone crusher plant for him according to the on-site survey to meet his production requirements.
Stone crusher plant machine: Silo, ZSW490x110 vibrating feeder, HD98 jaw crusher, PF1315 impact crusher (Two sets), B1200x28 m belt conveyor, B100037 m belt conveyor, B120035 m belt conveyor, 3YK2870 vibrating screen, B800x15 m belt conveyor (Three Sets), B500x10 m belt conveyor.
Lucas Miller from the United Kingdom invested in a stone crusher plant. He is very satisfied with Fote 300 TPH stone crushing plant with the characteristics of stable running, high output and easy on-site operation and maintenance.
Stone crusher plant machine: Silo, ZSW600x150 vibrating feeder, PE1200x1500 jaw crusher, B650x15 m belt conveyor, B1600x37 m belt conveyor, SC315 cone crusher (Two sets), B1600x43 m belt conveyor, B1400x45 m belt conveyor, B1400x13 m belt conveyor, 2YK3072 vibrating screen (Four sets), B1000x15 m belt conveyor (Eight sets), B140043 m belt conveyor, SC315S cone crusher, B160031 m belt conveyor.
Stone crusher plant machine: Silo, ZSW600x180 vibrating feeder, PE15001800 jaw crusher, Bl600x20 m belt conveyor, Intermediate bin, B1600x41 m belt conveyor (Two sets), PF1820 impact crusher (Two sets), B160010 m belt conveyor, 2YK3072 vibrating screen (Four sets), B100020 m belt conveyor (Four sets), B1000x12 m belt conveyor (Four sets), B1400x12 m belt conveyor, B1000x15 m belt conveyor, B1400x33 m belt conveyor (Two sets), B140034 m belt conveyor.
As a leading mining machinery manufacturer and exporter in China, we are always here
to provide you with high quality products and better services. Welcome to contact us through one of
the following ways or visit our company and factories.
Based on the high quality and complete after-sales service, our products have been exported to more than
120 countries and regions. Fote Machinery has been the choice of more than 200,000 customers.
the complete guide to crushed stone and gravel
In this article, we are going to take a deep dive into the types of crushed stone and gravel, how they are made, and their basic applications. You may not be a quarry expert at the end, but you will understand the basics for your next concrete or hardscaping project!
Most crushed stone is produced in quarries and is crushed when machinery breaks up and crushes larger rocks. Instead of being shaped or formed naturally, such as in a riverbed or canyon, crushed stone is produced with man-made machinery and processes.
It begins with using a rock crusher in a quarry or site with plenty of large rocks. There are many types of crushers, but their main job is the same: Crush larger rocks into smaller pieces to be used for construction material.
Crushed stone is then passed through different screeners to be organized and stored in different piles according to their size. The screening process starts by removing larger stones, then medium stones, and eventually goes all the way down to the stone dust.
This screening is important because contractors need very specific types of crushed stone to complete different types of projects. For example, you dont want large stones in ready mix concrete, and you dont want stone dust in drainage systems.
After being sorted into different piles depending on the size of the stone, the stone is ready to be shipped from the quarry. Quarries deliver directly to job sites, to concrete plants, or to wholesale distributors who sell the stone through retail to customers.
Because large stones and quarries are hard on tires and require heavy metal, crushed stone was hard to make and transport until heavy machinery with tracks was developed. WW2 expedited the development of this machinery, and crushed stone began to be widely used in construction projects in the 1940s and 1950s.
Large-scale building projects, particularly in infrastructure like the Eisenhower Interstate System, helped usher in an era where crushed stone was used in almost every part of construction. Foundations, concrete, drainage systems, and roads were all needing large quantities of crushed stone.
An example of this often occurs when a road is being replaced or resurfaced. Many road construction companies are beginning to grind and crush the existing road as they remove it. This crushed road, which is essentially crushed stone, then becomes the base for the new road.
The exact amount of crushed stone recycling is unknown due to a lack of reporting. Much of the crushed stone is also recycled right on the construction site, especially with road construction, and this makes it difficult to measure.
The most common use for recycled crushed stone is as a base for roadways, especially when the old road can be torn up, crushed, and reused. Concrete blocks and bricks can also be crushed and recycled as a base.
Crushed stone often has an angular and jagged edge that occurs during the crushing process. Gravel, on the other hand, typically has a very smooth texture and surface because of the natural weathering and wear of being exposed to the effects of running water.
Metamorphic: Metamorphic rocks become changed through intense heat or pressure. Similar to clay hardening in an oven, metamorphic rocks become very hard and crystallized by intense or heat or pressure.
If you go to a creek or river, you see all types of rocks, both large and small. These larger rocks can be used for foundations or other building projects, but typically gravel is screened and only the smaller pieces are used.
Pea gravel: Pea gravel is some of the smallest gravel - typically or smaller in size. Pea gravel is often used in places like fish tanks, walkways, swimming pools, or other places where foot traffic occurs or small gravel is needed.
When thinking of construction, it is important to know what kinds of rock are ideal for specific applications. After all, if a rock type crumbles easily under pressure, you dont want to use it as a component in ready mix concrete or pavement.
Granite: An igneous rock that is durable and is easily polished. Because of the color, grain, and polishing ability; they are often used inside homes for countertops or on the outside of monumental or civic buildings. However, they can also be used on bridge piers and river walls.
Limestone: A sedimentary rock that is the most commonly used to make crushed stone in the United States. One of the most versatile rocks for construction, limestone is able to be crushed easily making it a primary rock used in ready mix concrete, road construction, and railroads. It is widely available in quarries across the country.
Slate: A metamorphic rock typically found in layers. Because it is easily mined and cut in these natural layers, it works well in applications requiring thin rock layers. Common examples are roofing tiles, certain types of chalkboards, gravestones, and some pavement applications.
Laterite: A metamorphic rock with a highly porous and sponge structure. It is easily quarried in block form and used as a building stone. However, it is important to plaster the surface to eliminate the pores.
Stone dust: This is the very fine dust, similar to sand, that is created as the stone is crushed. Stone dust is useful when tamping or packing stone, but it causes problems for applications where water needs to drain, such as behind a retaining wall.
Clean stone: If crushed stone is clean, it has been screened so the majority of the stone dust has been removed, but some dust is still mixed in. This is useful for the top layer of a stone driveway or other places where some minor compaction is not harmful.
Washed clean stone: This is stone that has been screened like clean stone, but then also washed to ensure there is no stone dust on the finished product. This is often used for drainage purposes, for ready mix concrete, or places that need aesthetic appeal, such as curbing or decorative stone.
Crushed stone: If you hear the generic crushed stone term, it usually refers to stone that has a mixture of stone dust in it. This type of stone is best used for a base when heavy compaction is needed. As a result, it is typically used for the base of concrete and paving projects, foundations of structures, and driveway bases.
Or, if we were putting the base down for a patio, we want stone that compacts well and makes a strong base. Therefore, we want our stone to have stone dust, so we would call the quarry and order 2 crushed stone.
When putting down gravel in a flowerbed, make sure you start by laying down a quality landscape fabric, securely stake the fabric in place, and then layer the gravel on top of the fabric, usually 2-3 thick.
Stone dust compacts and hardens, especially when it becomes wet. Since drains need to always be open, it is important to keep stone dust out of drains. Therefore, construction projects needing drainage systems make sure they use only stone that has been cleaned and washed.
Crushed stone and gravel will continue to be a staple in construction, decoration, and industry for years to come. As recycling picks up, mining and quarries may slow down, but we will always need crushed stone in general construction and industry.
If you want to learn more about ready mix concrete and preparing for it, read our blog post on the Beginner's guide to concrete and the complete guide to pouring concrete in different types of weather.
4 types of stone crushers' maintenance and efficient improvement | fote machinery
There are different types of stone crushers in mining industry such as jaw crusher, cone crusher, impact crusher, and sand making machine. This article will tell you how to maintain the 4 types of rock crushers and how to efficicently improve their performance.
Many stone crusher operators have a common coception that is "don't-fix-it-if-it-isn't-broke". They may want to save cost at the begining while the consequence is that they have to spend more money on repair and face interuption on production. That's why I always say that preventive and predictive is very important for all types of stone crusher.
Preventive means that by making regular checklist and inspections to keep crushers in good condition. Maintenance checklist is usually set up on a daily (8 hours), weekly (40 hours), monthly (200 hours), yearly (2,000 hours). Only doing that, can you prolong the machine's life span and maximize its value in crushing process.
Predictive refers to mornitoring the condition of crusher when it is running. By some maintenance tools such as lubricating oil temperature sensors, lubricating oil filter condition indicator, you can timely draw the machine data so that making a comparison between the real situation and normal state. Predictive can help you find problem early then timely removing thers issues before demage occuring.
Ractive means that even if your crushers have got problems, as long as you adopt correct solutions to respond, you still can get your machine back to normal. Next, I'll introduce important skills to maintain your equipment.
The cone crusher in the secondary or tertiary crushing proccess often fractures medium-hard or hard rocks like pebble, quartz, granite, etc. It is easy to get premature crusher failure, if operators cannot make a correct and timely inspection and maintenance.
Mantle in moveable cone and concave is fixed cone. Due to directly contacting with rock materials, the two wear parts need frequent maintenance and protection. So operators have to know the preparations and maintaining skills.
The working principle of impact crusher is that the spinning rotor under the driving of the motor can genetate strong impact force which make blow bars crush stone material into small pieces. Then the crushed material would be thrown by hammers towards, which makes another crushing process "stone to stone".
The sand making machine is also known as the vertical shaft impact crusher. Its working mode is that the material falls vertically from the upper part of the machine into the high-speed rotating impeller. The impeller is one of the important parts of the sand making machine, and it is also the most vulnerable part.
After the materials collide with each other, they will be pulverized and smashed between the impeller for multiple times and discharged from the lower part. The materials crushed by the device have an excellent particle size and are suitable for aggregate shaping, artificial sand making and highway construction.
In the face of such a dazzling market, how to choose the production equipment suitable for users' actual needs among the numerous equipment brands of many machinery manufacturers is a big problem for many large and small enterprises. Here we list top 4 world's construction equipment manufacturers for you to choose:
As a leading mining machinery manufacturer and exporter in China, we are always here to provide you with high quality products and better services. Welcome to contact us through one of the following ways or visit our company and factories.
Based on the high quality and complete after-sales service, our products have been exported to more than 120 countries and regions. Fote Machinery has been the choice of more than 200,000 customers.