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briquetting machine 8 start worm

hydraulic briquetting machine-a wide range of applications, reasonable price | fote machinery

hydraulic briquetting machine-a wide range of applications, reasonable price | fote machinery

Applied materials: graphite powder, fly ash, scale cinder, vanadium titanium ores, iron ore fine, carbon dust, quicklime powder, magnesia powder, copper concentrate, chromium ore powder, lead and zinc waste, bauxite, etc.

Hydraulic briquetting machine is a new generation of products developed by the mature and advanced technology and based on the development direction of domestic and foreign briquetting enterprises.

The hydraulic ball press machine adopts a hydraulic system which can increase the pressure intensity. Its hydraulic axis tightens and the whole machine has a compact structure with sturdy and durable Performance.

Hydraulic system: Its main function is to automatically provide a stable pressure to the pressure roller, and it also has the function of energy storage and safe overflow. The hydraulic system consists of a fuel tank, an oil pump, an oil filter, a relief valve, a check valve, and an accumulator.

The hydraulic ball press has a wide range of practical applications, and can process a variety of materials and powders, such as cryolite, alumina, fertilizer, metal magnesium powder, bauxite, aluminum ash, etc., and non-ferrous metals industry powder, auxiliary materials, powders in the refractory industry.

The hydraulic ball press machine can process a wide range of powder materials that are difficult to form balls like graphite powder, charcoal, fly ash, oxide skin, vanadium-titanium ore powder, steel making refining agent, iron fine powder, quicklime powder, magnesia powder, copper concentrate, chromium ore powder, lead and zinc wastes, bauxite, refractory matter as well as nonferrous powder.

The hydraulic briquette machine runs relying on the cooperation of driving and driven shaft supported by the exposed gear which is driven by the electromagnetic speed regulating motor; after being driven by the belt wheel and cylindrical gear reducer, the power is transferred to the pin coupling shaft.

Hydraulic pressure device is installed on the back of the driven shaft block, driven by the electromagnetic speed regulating motor, and after the belt wheel and worm reducer running, the spiral feed device presses materials into the main feed port.

As the constant matrix of the electromagnetic speed regulating motor, when the spiral feeder has the same pressing quantity with the inventory of the main body of the press machine, the feeding pressure will stay constant, thus stabilizing the balling quality.

The hydraulic protection device is driven by a hydraulic pump to generate high-pressure oil into the hydraulic cylinder and make the piston do axial displacement. The front joint of the piston rod is placed on the bearing housing to meet production pressure requirements.

When there are too much feeding materials between the two pressure rollers or entering the metal block, the hydraulic cylinder piston rod will be in a situation of pressure overload, which will cause the hydraulic pump to stop, the accumulator to buffer the pressure change, the relief valve to open the oil return, and the piston rod to be displaced.

And the gap between the pressure rollers is increased to allow the hard object to pass through, and then the system pressure returns to normal, thereby protecting the pressure roller from damage. The briquette machine can adjust the pressure according to the requirements of the pressure ball density with flexible production.

For materials that are difficult to form and the materials whose natural characteristics cannot be added with binders are all required to be pressed by a hydraulic briquetting machine. Under these circumstances, it creates a broad market prospect for the hydraulic ball press machine.

Compared with the ordinary ball press machine, the hydraulic ball press machine has superior performance and reasonable price, and has gradually become the mainstream product on the market and chosen by more and more customers.

Fote Heavy Machinery is a joint-stock enterprise mainly targeting in production of the heavy machinery, and integrating R&D, production and sales. The company's ball press equipment is made of high wear-resistant materials, with high molding pressure and meets production standards.

The resources of mineral powder, coal powder, coal slime and other materials in India are abundant. In order to improve the comprehensive utilization rate of these materials, most users will choose the briquette machines to improve the use-value of them.

In January 2019, a customer from India found Fote, hoping that we could provide a high-quality hydraulic ball press machine to process his pulverized coal. After learning about his needs, Fote engineers designed a set of hydraulic ball press production line which is suitable for him.

As a leading mining machinery manufacturer and exporter in China, we are always here to provide you with high quality products and better services. Welcome to contact us through one of the following ways or visit our company and factories.

Based on the high quality and complete after-sales service, our products have been exported to more than 120 countries and regions. Fote Machinery has been the choice of more than 200,000 customers.

briquetting machine spare parts - briquetting machine components latest price, manufacturers & suppliers

briquetting machine spare parts - briquetting machine components latest price, manufacturers & suppliers

Shapar Veraval, Rajkot SURVEY NO 99/1,99/2, 100,RADHE INDUSTRAIL ZONE,PLOT NO.4,PAIKEE 4,VERAVAL SHAPAR Radhe Industrail Zone, Veraval Shapa, Shapar Veraval, Rajkot - 360024, Dist. Rajkot, Gujarat

briquetting machines - we are #1 in briquette machine manufacturing

briquetting machines - we are #1 in briquette machine manufacturing

Our briquetting machines can be used for many applications, where the best known are briquetting lines for consumer logs and industrial boilers. Lately, we have been delivering many lines for the production of briquettes from agricultural residues. More specialized applications include briquette lines for MDF, Wood fines, bedding for animals and briquettes for biogas. The latest addition includes the production of briquettes for the production of carbonized briquettes. Take a look at some of our cases.

Consumer wood briquettes are the ideal products for replacing traditional firewood. Since the end of the 90s, the demand for consumer wood briquettes used for home heating systems, fireplaces and wood burning stoves have increased. Driven by the global focus on renewable energy, this demand is still growing. Compared to alternatives, briquettes are both convenient, profitable and sustainable.

With our briquetting machines, your waste will be turned into valuable renewable energy. In collaboration with our sister company RUF Briquetting System, we offer a wide range of customized solutions and a full line of consumer briquetting machines varying from low to very high capacities.

At C.F. Nielsen, we have specialized in mechanical briquetting. We offer high capacity lines ranging from 4-500 kg/hour and upwards, corresponding to wood waste of approximately 1.000 tonnes per year and more.

Testing of your raw material is essential, as raw material, even if it is the same species, varies from country to country and from customer to customer. By testing your actual raw material many potential difficulties will be avoided during start-up and production at your new briquetting plant.

Costs should not be the only factor to be considered, when evaluating a briquetting plant. For newcomers in the business of biomass, production might not seem complicated. Never the less, it is our experience that two customers with similar raw material can have a very different success rate in terms of profitability.

The moisture content of wood changes the calorific value of the latter by lowering it. Part of the energy released during the combustion process is spent in water evaporation and is consequently not available for any wished-for thermal use.

Raw material is the residue you are looking to use in your briquetting production. It is typically unprocessed material from either from wood or agricultural by-products. Examples such as straw, pineapple waste, sugarcane bagasse, birch, larch etc. can be used for briquetting.

The calorific or heating value is an important indicator of the quality of the pressed fuel briquettes. It measures the energy content of the briquettes. It is defined as the amount of heat evolved when a pressed fuel briquette is completely burnt and the combustion products are cooled. And the Gross Calorific Value, shortened as GCV, refers to the calorific value with the condensation of water in the latent heat, also known as higher heating value. Whereas during combustion, the heat of condensation of water contained in the fuel and formed during combustion will become unavailable because of the vaporization of the water. And then, the useful heating value is gained after the heat of condensation of the water being subtracted from the gross calorific value, which is referred to as the Net Heating Value or lower heating value.

Due to low level of lignin, it is not possible to make briquettes in bigger diameter than 75 mm without adding any binder. Although rice husks are perfect for briquetting, they also contain a high silica content, resulting in a high ash content. Briquettes from rice husk are most often used in boilers or furnaces with very high burning temperature to avoid a low silica melting point and sintering (crystallization) of ash.

Biomass briquettes are a biofuel substitute to coal and charcoal. Briquettes are mostly used in the developing world, where cooking fuels are not as easily available. There has been a move to use briquettes in the developed world, where they are used to heat industrial boilers in order to produce electricity from steam. The briquettes are co-fired with coal in order to create the heat supplied to the boiler.

how does the briquetting machine work | zy mining

how does the briquetting machine work | zy mining

The briquetting machine is composed of a pressing shaft assembly, a frame, a pre-press, a hydraulic system, a coupling, a reducer, and a motor. According to the function of each part, it can be divided into three parts: feeding, transmission, and forming. Each of the different parts has a vital influence on the forming of the briquetting machine. Zhongyuan Mine is a high-pressure briquetting machine, The manufacturer of ultra-high pressure briquetting machine has many years of experience in the structural design of briquetting machine, and will explain in detail the composition of these three parts and the operating principle of the briquetting machine.

1. The feeding part is mainly to realize quantitative feeding to ensure that the material evenly enters the roller room. The screw feeding device is driven by a speed-regulating motor, and is rotated by a belt pulley and a worm reducer to force the pressed material into the main feed inlet. Due to the constant moment of the speed-regulating motor, when the pressure amount of the screw feeder is equal to the amount of material required by the host, a constant feeding pressure can be maintained to stabilize the pellet quality. If the feeding amount is too large, the electric power of the feeding device will be overloaded; if the feeding amount is too small, the ball will not be formed. Therefore, skilled operation techniques are an important condition to ensure the normal work of the pressure ball.

2. In the transmission part, the main transmission system is: motor-coupling-synchronous reducer-roller. The main engine is powered by a speed-regulating motor, which is transmitted to two pressure rollers via a synchronous reducer. A hydraulic device is installed behind the movable bearing seat. The hydraulic protection device uses a hydraulic pump to drive high-pressure oil into the hydraulic cylinder, causing the piston to produce axial displacement. The front joint of the piston rod rests on the bearing seat to meet the production pressure requirements.

3. The forming part mainly refers to the main machine part, and the core part is the pressing roller. When there is too much feed between the two pressure rollers or metal blocks, the piston rod of the hydraulic cylinder is overloaded, the hydraulic pump will stop, the accumulator will buffer the pressure change, the overflow valve will open to return oil, and the piston rod will shift Enlarge the gap between the pressure rollers so that the hard objects can pass through the pressure roller, and the system pressure will return to normal, which can protect the pressure roller from damage. This machine can adjust the pressure according to the requirements of the pressure ball density, and the production is flexible and flexible.

In order to make the material into a ball under high pressure, a pre-compression screw is used to force the material to be formed into the middle of the counter roller. Due to the constant speed and reverse rotation, the material is compressed and formed. The unit pressure is from small to large until the centerline of the counter roller is 0-0. At this point, the molding unit pressure reaches the maximum value. As the counter roller continues to rotate, the molding pressure continues to decrease, and it enters the ball-off state until the ball is off.

Among them, the main engine is powered by an electromagnetic speed regulating motor, which is transmitted to the driving shaft through a rod-pin coupling through a belt pulley, a cylindrical gear reducer. The driving shaft and the driven shaft are ensured to run synchronously through open gears. A hydraulic device is installed behind the passive bearing seat. The screw feeding device is driven by an electromagnetic speed-regulating motor, and is rotated by a belt pulley and a worm reducer to force the pressed material into the main feed inlet.

Due to the constant torque characteristic of the electromagnetic speed-regulating motor, when the pressure of the screw feeder is equal to the amount of material required by the host, a constant supply pressure can be maintained to stabilize the pellet quality. If the feeding amount is too large, the feeding device will be overloaded; if the feeding amount is too small, the ball will not be formed. Therefore, skilled operation techniques are an important condition to ensure the normal operation of the energy-saving briquetting machine.

The hydraulic protection device uses a hydraulic pump to drive high-pressure oil into the hydraulic cylinder, causing the piston to produce axial displacement. The front joint of the piston rod rests on the bearing seat to meet the production pressure requirements. When there is too much feed between the two pressure rollers or metal blocks, the piston rod of the hydraulic cylinder is overloaded, the hydraulic pump will stop, the accumulator will buffer the pressure change, the overflow valve will open to return oil, and the piston rod will shift Enlarge the gap between the pressure rollers so that the hard objects can pass through the pressure roller, and the system pressure will return to normal, which can protect the pressure roller from damage. Kaizheng environmental protection machine can adjust the pressure according to the requirements of the pressure ball density, and the production is flexible and flexible.

It can be seen from the working principle that the quality of the pressed ball blank is directly related to the spiral shape, speed, pre-pressure, etc., when the host-to-roller speed is fixed, so the pre-compression screw speed must be adjustable, and at the same time, it is related to the nature of the powder. The particle size and pelletizing process (dry and wet method) have a greater impact. Generally speaking, wet molding is easy. For dry molding, due to the large compression ratio of raw materials, it takes many times to press molding. Therefore, when dry molding is used, new The pressing process of feeding and returning the material can continuously and stably produce and ensure the quality of pellets.

1. The material enters the forming machine hopper evenly from the storage bin through the quantitative equipment, and is adjusted by the adjusting gate on the hopper to make the material evenly enter the middle of the roller.

2. The unit molding pressure of the material that is compressed by the rollers with the constant speed and reverse rotation is changed from small to large, and the molding pressure reaches a large value at the center line of the pair of rollers. After the material passes the line, the molding pressure decreases rapidly so that the material enters The state of the ball.

high pressure briquetting machine | zy mining

high pressure briquetting machine | zy mining

GY high pressure briquetting machine is a kind of pelletizing machine which can feed various kinds of dry and wet powder through the preliminary pressure device compulsorily into the roll press area and make into high bulk density ball. It is mainly applied in the coal, mining, metallurgy, fire-resistant materials, construction materials and other light metal industries.

The high pressure briquetting machine is mainly used for ball forming of colored and ferrous metal ore powder, and directly into the furnace for smelting to increase the added value. Any metallurgical industry waste, auxiliary materials need to be on the furnace, all need high pressure ball machine to complete. For example: quicklime, dust ash, sewage, oxide scale, steel slag, iron fine powder, aluminum ash powder, silico-manganese ore powder, and so on. The newly developed high pressure ball press machine of our factory has obtained the national patent, and the pressure can be increased several times. The important structure is that the original feed is basically converted into a three-way feed. The main roller and the secondary roller are pressed to compact the hemisphere, and the two hemispheres compacted with the rotation of the main roller are fed in the middle, and a second press is performed, thereby multiplying the pressure. The machine has obvious effects on loose materials, such as coke powder, oxide scale, dust ash, sludge, etc., and the effect is extraordinary.

The main body of the high pressure ball press machine is powered by an electromagnetic speed regulating motor, which is transmitted to the drive shaft through a pin and pin coupling through a pulley and a cylindrical gear reducer. The drive shaft and the passive shaft ensure synchronized operation through open gears. The passive bearing housing is equipped with hydraulics at the rear. The screw feeding device of the high pressure ball press is driven by the electromagnetic speed regulating motor, and is rotated by the pulley and the worm reducer to force the pressed material into the main feeding port. Due to the constant moment characteristic of the electromagnetic speed regulating motor, when the amount of material of the screw feeder is equal to the amount of material required by the main machine, a constant supply pressure can be maintained to stabilize the pellet mass. If the feeding amount is too large, the feeding device is overloaded; if the feeding amount is too small, the ball is not formed.

Therefore, the skilled operation technique is an important condition for ensuring the normal operation of the ball. The high pressure ball press mainly uses a hydraulic pump to drive high pressure oil into the hydraulic cylinder to cause axial displacement of the piston. The front joint of the piston rod is placed on the bearing housing to meet production pressure requirements. When the feed between the two pressure rollers is too much or enters the metal block, the hydraulic cylinder piston rod is under pressure overload, the hydraulic pump will stop, the accumulator will buffer the pressure change, the relief valve will open the oil return, and the piston rod will be displaced. The gap between the pressure rollers is increased to allow the hard objects to pass through the pressure roller, and the system pressure returns to normal, so that the pressure roller can be protected from damage. The machine can adjust the pressure according to the requirements of the pressure ball density, and the production is flexible.

Luoyang Zhongyuan Mining Machine Manufacture Co., Ltd. is the first specialized enterprise of manufacturing briquetting machine in domestic. Since the first large high-pressure briquetting machine GY750-300 was finished trial-manufacture in 1989, the company has formed three series, more than twenty models after many years of research, tests, and improvements. The structure, performance, quality and service life of products have reached world-advanced level.

Luoyang Zhongyuan Mining Machine Manufacture Co., Ltd. has become a professional plant integrated of development, research, test, design, manufacturing and service for high pressure briquetting machine in domestic with the most perfect ball test machine and the related laboratory. Our plant can confirm the process flow, process parameters and finish model-selecting, design and manufacturing of briquetting machine based on the test that raw materials are provided by users. Our plant is the production base in China, providing the most complete and latest briquetting machine.

Better application result of roller surface, longer service life; Adopting the structure of dual-output shaft reducer, improving the roller precision, using hard surface gear to improve the working performance and service life;

briquetting machine manufacturers briquette machine & suppliers in india

briquetting machine manufacturers briquette machine & suppliers in india

Jay Khodiyar Briquette Machine 90MM have earned a reputation to be an industry quality worldwide and it is also Khow as briquetting machine manufacturers, briquetting machine suppliers, briquetting machine exporter, briquettes machine.

Jay Khodiyar Briquette Machine 90MM have earned a reputation to be an industry quality worldwide and it is also Khow as briquetting machine manufacturers, briquetting machine suppliers, briquetting machine exporter, briquettes machine.

Jay Khodiyar briquetting machines jumbo 90 have earned a reputation to be an industry quality worldwide. Our success came from our relentless drive for quality with state-of-the-art technology, all while offering briquetting plant are affordable prices. Briquettes Press 90 is best suitable for those users who have bulk density of raw material. Likewise, our Briquetting Machines is best known to its performance and quality. Different type of raw material like agricultural waste, forest waste can be used to make biomass Briquettes.

The Jay Khodiyar mechanical briquetting press develops a compression force of approximately 2000 kg/cm bar to obtain a high quality briquette of a high density and a remarkably reduced volume, without the addition of binders.

I am official agent of Briquetting since 2008 .sold more than 70 Briquetting plants in Vietnam. Best quality Briquetting Machine. Fully satisfied with the products. Timely delivery of spare parts. Frequent visit of Director to guide us in complete process for each installations.

We are a proud customer of Briquetting, because we got the latest technology machines with easy to operate control panels with sensor system buzzes when necessary with fully automatic system. They sent well qualified technician to our site who guided us in each and every step of installation, maintenance of the machine. Happy to choose Briquetting.

Good technical support, Good quality machines, easy to operate the plant because they are providing operating manuals, DVDs and all the needed stuff. And also taking regular follow-ups for services or any other technical assistance.

Since 3 years I am running the Briquetting plant & Dryer successfully & getting very good technical support from the company. Got complete guidance from start to end about the set-up. Good market in Kenya so planning to install another machine in near future.

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