bucket elevator manufacturer | bulk material processing equipment
One of the most efficient ways to elevate bulk materials vertically is with a bucket elevator. A Bucket Elevator consists of a series of buckets attached to a belt or chain with pulleys or sprockets located at the top and bottom of the unit. The buckets are located in a casing or housing to contain the material. Bulk materials are loaded into each bucket as the bucket moves past an inlet point. KWS designs and manufactures a wide variety of bucket elevators based on the characteristics of the bulk material and the process requirements.
KWS Bucket Elevators are custom designed for your application. Bulk material characteristics, capacity and overall height are considered when designing Bucket Elevators. KWS is an ISO 9001:2015 certified manufacturer. Every component and assembly is manufactured in the USA by highly skilled craftsmen. All KWS welders are certified in accordance with American Welding Society (AWS) Codes. KWS Bucket Elevators are manufactured to rigid quality standards.
bucket elevators | sweet manufacturing
Usingbucket elevators is one of the most efficient ways to move bulk material. Bucket elevators are used to meet the needs of many industries, such as agricultural, manufacturing, chemical, food, wood products, minerals, etc. A bucket elevator consists of a specialty bucket to contain the material, a belt to carry the buckets and transmit the pull, a means to drive the belt, and accessories for loading the buckets, maintaining the belt tension, and for enclosure to protect the elevator.
Since 1955 Sweet Manufacturing has been the first choice for material handling equipment. From high-capacity needs to the family farm, we havegot everything to meet your bulk material handling needs. We offera wide variety of bucket elevators based on the characteristics of the bulk material and the process requirements.We providecustomized material handling solutions for agricultural and manufacturing industries. Be a part of our story.
bucket elevator, bucket elevators, bucket elevator manufacturer henan excellent machinery co.,ltd
The bucket elevator is equipped with some protection switches. The protection switches will give early warning of possible accidents, and also to be connected to the central control room for real-time monitoring of the operation of the bucket elevator.
The gearbox can be equipped with auxiliary drive according to the need. When the main motor has an emergency failure or the bucket elevator needs maintenance, the auxiliary drive will start and the bucket will run at slow speed.
Gravity+Spring tensioning device is used in the tail part of the bucket elevator to realize automatic tensioning. Constant tension force can be maintained after one installation adjustment to avoid belt slipping or chain taking off.
The drive pulley of belt bucket elevator can adopt segmented diamond-rubber plate. When the drive pulley wears out, just replace the diamond-rubber plate which reduces the maintenance cost and save repair time.
Equipment model: TDG1000-42.50 Handling material: cement clinker
Handling capacity: 650t/h Bucket width: 1000mm
C-C distance: 42.50m Bucket speed: 1.86m/s
End user name: Xuzhou (CUCC) Cement Co.,Ltd
Equipment model: TDG500-26.50 Handling material: Fertilizer
Handling capacity: 150t/h Bucket width: 500mm
C-C distance: 26.50m Bucket speed: 1.68m/s
End user name: Yunnan Yuntianhua Co., Ltd
quality cement bucket elevator & chain bucket elevator factory from china
Henan Green Eco-Equipment Co., Ltd was founded at Xinxiang city, Henan province in 2017, the registered capital is 10 million CNY. We are a professional manufacturer of bulk material conveying equipment in China. Now our main products include belt ...
tramco bucket elevator | agi
Centrifugal Discharge Bucket Elevators are designed and engineered for the bulk handling of free-flowing fine and loose materials with small to medium size lumps. The materials being handled are discharged by a cetrifugal action as the buckets pass over the head pulley.
bucket elevators | unimax | universal industries inc
The UniMAX bucket elevator is a high capacity centrifugal discharge elevator engineered to meet the most strict industry standards. The elevator head, boot, and intermediate sections have been designed with adequate space for buckets and belt to travel un-impeded throughout the system. Bucket spacing and belt speeds follow recommendations and standards set forth by industry leaders. UniMAX bucket elevators are designed with cleanliness in mind by eliminating shelves for material to build up in the head, inspection doors, vents, access and boot section. The casings were also designed for afterthought installation of hazardous monitoring equipment to eliminate cutting and grinding on newly purchased elevators.
Safety is priority UniMAX elevators are built with the provisions to install hazardous monitoring equipment. The boot and head casings have removable covers to install belt alignment sensors and boot shafts are drilled and tapped for speed sensors. The boot bearing guards offer a take up location indicator and knock outs to access grease zerks and installation of bearing temperature sensors.
The UniMAX head has been designed with a crowned drum pulley with slide lagging. Inspection doors are included for inspecting the buckets, belt, deflector pad, and discharge throat. Incorporated are jack bolts to assist with aligning the bearings. Lifting eyes are contained in the lower head, up-leg and down-leg casings for rigging and maintenance. Removable covers for installation of belt alignment sensors are standard.
The intermediate section is constructed with seam welded 12-gauge trunking built in a jig. An optional 10-gauge upgrade for heavier construction is also offered. Included is an access section for easy maintenance of buckets and belts.
We offer standard rubber belting with PVC, high temp, and food grade options are available upon request. HDPE Buckets come standard with all units but optional carbon steel, stainless steel, nylon, and urethane buckets are available as well. Buckets may be vented when the application requires it.
UniMAX elevators offer two different drive packages all rated for Class II Service and are mounted on the right hand side when looking into the hopper. When purchased with a new elevator, the #2 drive package includes a shaft mounted reducer, v-belts, sheaves, v-belt guards and optional internal backstop. The #5 drive package includes a right hand mounted helical bevel gearbox with internal backstop and guards. Additional options for drive packages include motors, creep drives and dual drives.
The UniMAX Boot has a solid welded design for durability. Included are removable covers for installation of belt alignment sensors and for the installation of a shovel pocket. The boot shaft is drilled and tapped on both sides for installation of speed sensors.
Since 1906, Universal Industries, Inc. has been striving to manufacture quality & reliable equipment serving the bulk material handling industry. Our decades of knowledge and experience in the industry has allowed us to design and engineer products that create significant value for our customers.
Universal Industries, Inc. designs and manufactures bucket elevators / grain legs, slider belt conveyors, idler bed conveyors, continuous cup elevators, and grain & commodities equipment that is suitable for a wide variety of industries and materials.
FEECO has been building custom bucket elevators for over 65 years. We offer a variety of bucket elevator designs and sizes to handle materials ranging from dry dusty powders such as fly ash, to heavy materials such as iron ore pellets. Bucket elevators can be ordered in a number of configurations, including centrifugal belt, centrifugal chain, continuous belt, continuous single chain and continuous double chain.
Centrifugal bucket elevators are chosen when there is a need to move large amounts of material quickly. Instead of direct loading, buckets serve as the loading apparatus, scooping material up from the boot or inlet section. For this reason, durable buckets should be selected with this design. Centrifugal force at the head pulley throws material from the buckets into the discharge chute. The buckets are spaced in wider intervals to prevent discharge interference from the preceding bucket and to assure maximum fill of the buckets at the boot end while moving at a higher speed. The design of this style yields optimized material fill and reduced interference between buckets.
Continuous bucket elevators are designed to handle friable, fragile materials to minimize product degradation or damage. They are also ideal for handling sluggish or abrasive materials. Continuous bucket elevators are also used to convey light, free-flowing matter where aeration of the material must be avoided.
Material is fed into the buckets from an inlet chute. Buckets are designed for gentle discharge; the buckets are closely spaced on the belt or chain to allow the material to flow over the backside of the preceding bucket, whose extended sides form a chute to guide the material into the discharge spout. Direct loading of the material, combined with the slow speed of this elevator type, avoids the throwing action associated with centrifugal style elevators, making it ideal for use with fragile materials.
Chain bucket elevators provide a higher-capacity, more durable handling option. They are best for jobs requiring rugged handling of large particles, or materials that are heated or have a potential for combustion.
All FEECO equipment and process systems can be outfitted with the latest in automation controls from Rockwell Automation. The unique combination of proprietary Rockwell Automation controls and software, combined with our extensive experience in process design and enhancements with hundreds of materials provides an unparalleled experience for customers seeking innovative process solutions and equipment.
Bucket elevators can handle a variety of materials, and therefore are used in many different industries and applications, though generally, they are not suited for wet, sticky materials, or materials that are stringy or tend to mat or agglomerate. They are frequently found in bulk material handling settings such as power plants, fertilizer plants, pulp & paper mills, and steel production facilities. Some of the most common materials for which bucket elevators are employed include:
Flexibility: Make sure the bucket elevator manufacturer is prepared to tailor the unit to the specific requirements of the material being handled, as well as any operational goals. This will ensure an efficient and reliable handling solution with long-term dependability.
Material Experience: Many bucket elevator manufacturers specialize in a specific industry. In choosing a manufacturer, ensure they have experience around the unique challenges of the material to be handled.
Aftermarket Support: Select a manufacturer that has the capabilities to service and maintain their equipment for a maximum return on investment. This includes provision of spare parts, training, installation assistance, and more.
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Image: The image above shows the scooping and throwing action of the centrifugal belt style elevator at left. At right, the more gentle feeding and discharge of the continuous belt style elevator is shown. Bucket Elevator Styles: The image above shows the scooping and throwing action of the centrifugal belt style elevator at left. At right, the more gentle feeding and discharge of the continuous belt style elevator is shown.
FEECOs bucket elevators are designed and fabricated to the highest quality standards. With over 65 years of experience, our equipment is especially valued in tough applications that require a high amount of ingenuity to achieve success.