briquetting machines for metal - weima maschinenbau
Metal briquettes offer numerous advantages: optimized storage and more efficient transportation through volume reduction. The briquetting process for metals also enables the recovery of expensive cooling lubricants, residual oils and emulsions, which are then fed back into the cooling or lubrication circuit. The resulting metal briquettes can be smelted down directly, whereby they sink down in the melting process and thus melt with less slag formation and burn-off.
WEIMA not only briquettes light metals such as aluminum and magnesium, but also copper, brass and bronze, as well as sawing and milling waste from steel. Even special alloys in powder form, slag compounds, battery waste or grinding sludge from the most diverse materials can be briquetted without any problems. The briquetting process for metals provides an optimal starting point for the further processing or sale of pressed metal chips.
1. Direct and efficient melting down of the metal briquettes with significantly less burn-up
2. Volume reduction of up to 90% of the starting material
3. High pressing pressure for high briquette density
4. Better residue handling
5. Minimized disposal costs
6. Reduction of transport and storage costs
7. User-friendly design
8. High ease of maintenance
WEIMA offers the entire performance spectrum of briquette presses for small metalworking companies with a capacity from approx. 40 kg/h up to high-performance presses for industrial companies with a capacity of up to 400 kg/h.
In the metal recycling process, shredding is often the first step. Depending on the composition and shape of the metal scrap, it is sometimes necessary to shred the residual metal before briquetting. This results in a homogeneous throughput size which are ideal for further processing. Shredding and further preparatory processing steps such as cleaning of the metal chips contribute significantly to the production of higher quality metal briquettes.
The WEIMA show room is equipped with shredding and briquetting machines of all sizes and technologies. This enables us to simulate your application as realistically as possible. You have the possibility to send us your material or visit us directly in sunny South Carolina.
product line-zhengzhou zhongzhou briquette machinery plant
The one complete briquettes production plant using modern production methods includes rotary dryer, crusher, feeder, mixer, briquetting machine, vertical dryer and conveyors. The process is characterized by high production capacity, high automation degree, high product quality, energy conservation, environment protection, low emission of harmful substances and high utilization rate of industrial metal/mining powder.
Rotary dryer is widely used to dry humidity granularity materials in the industries of mineral dressing, building material, metallurgy and chemical, coal mine, etc. Wide supply scope and simple operation are the main features of it, materials should be dried to 3-10% water content that meet the demands of briquetting.
Two stage crusher is designed and optimized in accordance with international latest crushing technology. It can crush all kinds of hard ore/metallurgy materials such as limestone, clinker, coal,coke,manganese, silica, iron ore, zinc oxide etc minerals in the metallurgy, mining, chemical industry. Its humidity of raw materials can be reach to 40%,the feeding size reach to 400mm, after crushing, the particle not more than 3mm to meet briquetting.
This is an automatic proportioning feeder which is used together with next mixer. It can automatically perform feed proportioning procedure according to the proportion setup pf customers so that improve working efficiency. That is composed of feeding unit, proportioning unit, electronic control system, etc.
The horizontal two- shaft mixer mix materials continuously and uniformly. During the mixing, to add water and binder (liquid binder or powderd binder is considered by user's formula),controlling moisture in 8-15%,then the blended materials continuously go into briquette machine for briquetting by belt conveyor,
Zhongzhou briquette machine is a new patented type of briquetting machine, easy to operate, high pressure, work stably, energy conservantion, environmental friendly, easy for user to remove and install, mould can be produced in accordance with customer's requirements, the final briquettes has high hardness, high density, espcially the thermal intensity is high.
This is the professional equipment for drying briquettes, no matter coal briquettes, mineral briquettes,metallurgy briquettes, all can be dried by this vertical dryer, the moisture content of briquettes can be reduced to 3%, cause of briquettes came from briquette machine with 12% water content, using a drying equipment is necessary for a large scale project. Vertical dryer has the advantages of continuous production, small occupation area, low energy consumption, less parts, low failure, high yield, it is a customer preferred drying equipment.
This belt conveyor transfers material into every equipment, make the whole production line work continuously and automatically. It works under the temperature situation ranging from -20 to +40, the transferred material should be lower than 50.
Its main role is for the all motors' start and stop control in the whole production line, under the special requirement it's also able to control the position of the motor and the speed, fault detection and fault diagnosis can be carried out when the motor is in fault, which is very convenient and quick.
Different materials will be designed into different production solution, customer at the time of consultation need inform us of the materials' moisture, particle size, yield, briquettes size, shape, some special circumstances maybe need auxiliary equipment such as other types of crusher,other types of mixer,screen mesh, vibration sieve, binder feeder, liquid mixing tank, magnetic separator, electronic belt weigher, variable-frequency drive.
The technological level of high pressure briquette machine production line, production system operation regulation, control and alarm by PLC in the main control room centralized control, field operations personnel, high labor efficiency, steady operation, high safety.
Through the simple adjustment can change the output of briquetting, built-in motor speed control device, the material can be added to the screening device, slag to return to re press, to ensure that the slag will not be mixed into the finished briquettes.
Internal selection of rolling equipment, has the characteristics of high abrasion resistance, can use high pressure for the rapid briquetting of materials. Uniform pressure distribution, get high rate of briquetting, roller working stable to meet high briquetting efficiency.
The drying equipment improved technology, has the characteristics of high temperature resistance, can use high temperature hot air for the rapid drying of materials. The drying time of the material in the equipment is increased, and the heat efficiency is improved.
Rotary dryer is mainly applied to drying river sand, dry-mixed mortar, yellow sand, cement clinker, clay, coal gangue, mixtures, coal ash, gypsum, iron powder and other raw materials, widely used in building materials, chemical industry, casting industry and other industries.
Coal is the applicable and energy,so if waste the coal,it will be wasteful.So some people think that we can press coal into briquettes to storage for storage,thus coal is made full use and save energy,improve efficiency.Atthe same time,we need one machine to press coal into balls.Henan Kefan is the professional coal briquette machine supplier in China,we can supply other briquette makers,such as charcoal powder briquetting machine,etc.We can supply best products and best service,and customers who have brought our products all over the world give our products high praise.
Please enter your demand such as Raw material type, Capacity, Feeding material size, briquettes' size and shape. Any other requirements and questions about the machines, you can also contact online or leave a message, we will offer you a perfect proposal!
We are determined to provide consumers with quality service, efficient online consultation, our company has a full range of highly qualified technical personnel, professional full range to meet customer needs, and strive to make customers buy peace of mind, ease to use. And strive to make customer buy at ease,with the rest assured.