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cone crusher mainframe

rock crusher cone

rock crusher cone

The cone crusher consists of a mainframe, transmission device, eccentric locking collar, bowl bearing, crushing cone, adjusting device, adjusting sleeve, springs, feeding part, flexible coupling, hydraulic station, dilute petrol station, electric control, etc.

During the operation, the motor drives the eccentric sleeve to rotate through the horizontal axle and bevel gears. The center axle of the crushing cone swings with the force of the eccentric shaft sleeve so that the crushing surface is close to the mortar from time to time. In this way, the materials will be crushed through continuous pressing and bending.

In the crusher installation room, there should be lifting equipment that will be used for installation and doing maintenance. The lifting device can be chosen from the following table according to its lifting ability.

Capacity is subject to feeding method, material size, size of the final product, material nature, temperature, etc. the range is wide. The capacity provided by the manufacturer is calculated under certain conditions.

There are u-shaped bolts on the adjusting ring for fixing the concave, and fill zinc alloy into them. When installing or changing the concave, after 6-8 hours operation, check the fastening conditions and screw the U-shaped bolts again.

The cone crusher inner wall is fixed to the cone crusher body through a cone end. There is zinc alloy between them. When installing or changing the inner wall, after 6-8 hours operation, check the fastening conditions. If there is loose, fasten it.

The bowl-shaped tile is fixed to the bowl-shaped bearing support through lock pins to prevent the tile rotate in a circle. The bowl-shaped bearing support and the frame are fixed together by a lock. If there is space between the support and the frame, deal with it immediately.

The cylinder liner and the frame is the third transient assembly. To avoid the liner rotating, the upper part of the liner is filled with zinc alloy. When changing the new liner, make sure it is according to the practical size because after a long times operation and assembly, some changes may happen to the crusher. If the space is too large, the liner will be broken.

The cone sleeve and the eccentric shaft should wring each other. Fill in some zinc alloy to stop the cover from rotating. Space should be full of zinc alloy. The sleeve may change its shape due to the hot zinc alloy, so check the size of D1d1, D2d2, and B of a new cover. If it is incorrect, correct it. When making spare parts, make sure it is fit for the practical side of the inner diameter of the eccentric shell as shown in diagram 17.

To make sure that the crusher is fully lubricated when operating, the lubrication system and main machine of the crusher, feeder, and conveyor adopts electric junctions. Before starting the main machine, start oil pump first, or the main motor is not able to be started successfully; when the oil pump stops or oil pressure falls below 0.05 MPa, or oil temperature upswings over 60 C, warning messages can be sent out and the running feeder motor stops so that no damage will be made on main parts of the machine.

After the crusher stops work several hours in winter, measures must be taken to prevent the oil frozen in the fuel tank and oil tube. The best way is to spin without load at regular intervals. Use the resistance heating in the fuel tank when necessary.

For the new crusher, the lubrication oil should be changed one time every 1 to 1.5 months at the first 3-4 months, and afterward, it will be changed one time every 3-4 months and replenish the lubrication oil at regular intervals.

When cleaning the pipe of the lubrication system, choose the place of impurity and dirties sediment to check, such as in the crook of the pipe, according to the checked result, determine which part to clean, the whole pipe or the part.

cone crusher main frame | qiming machinery

cone crusher main frame | qiming machinery

When it comes to cone crusher main frame Qiming machinery has supplied those parts over 30 years. All of our cone crusher main frame are backed by our Quality Guarantee and are shipped only after meeting our rigorous quality standards. We are committed to meeting your replacement parts need in a professional and efficient manner. Our Customer Support Department is ready to help you with a quote, to check inventory or to simply answer a technical question.

Qiming Machinery is the leading manganese steel, chromium steel, alloy steel, and heat-resisting steel manufacturer in China. We manufacture crusher wear parts, shredder wear parts, mill liners, apron feeder pans, and other wear parts for customers.

the models and parameters of cone crusher | hxjq

the models and parameters of cone crusher | hxjq

Processing Materials: river pebbles, granite, marble, limestone, fluorite ore, gold ore, barite, calcite, dolomite, bluestone, glass, basalt, iron ore, etc.

The cone crusher is a kind of stone crusher machine applied for metallurgy, building, road construction, chemical engineering, etc. It is suitable for medium and fine crushing with the features of high crushing ratio, high efficiency, low energy consumption and uniform particle size.

There are different models in HXJQ divided by different crushing principles and different particle sizes: single cylinder hydraulic cone crusher, multi-cylinder hydraulic cone crusher, hydraulic cone crusher, Symons cone crusher (compound cone crusher), and spring cone crusher. At present, the most advanced one is the single cylinder hydraulic cone crusher, and the most popular one is the Symons cone crusher.

The structure of single-cylinder hydraulic cone crusher is simple. Its characteristics are the steep cone, high swing frequency, and small eccentric distance. The unique design structure of bottom single cylinder can complete the three functions which can adjust the discharge opening directly, prevent ferric materials, and clear chambers.

The Symons cone crusher has the hydraulic chamber-cleaning system which can reduce its downtime. This machine adopts the lubrication grease system which avoids the defects of water-supplying and discharging block as well as mixing the water and oil easily. The spring insurance system is an overload protection device, which can make the foreign matter and iron ore go through the crushing chamber without damage.

When the single-cylinder hydraulic cone crusher is working, the motor drives the small gear of the crusher, the pinion drives the large gear, and the large gear assembly drives the eccentric sleeve assembly and the spindle assembly, which are centered on the theoretical vertical line, and rotate in the copper bushing.

The spindle assembly in the eccentric copper sleeve with the center line of the spindle can realize the rotating material being crushed by the swinging inner cone, and the crushed material is discharged from the discharge port.

When the compound cone crusher is working, the motor drives the eccentric sleeve to rotate by the V-belt, transmission shaft and bevel gears. The moving cone rotates under the action of the eccentric sleeve. The material is continuously crushed and impacted in the crushing chamber, then the needed size of the material after crushing will falls under the gravity and be discharged from the bottom. Symons cone crusher controls the particle size of material according to reducing the size of the discharge opening, so it is not suitable for ultra-fine sand or sand making.

The technology of single-cylinder hydraulic cone crusher is more advanced and higher efficient to operate. Under the condition of the constant crushing chamber, the maximum feeding size and productivity can keep constant, it has higher output, longer liner life, and lower operating costs. Its mainframe weight is 5700 to 36,300 kg, the weight of Symons cone crusher is 9980 to 43,270 kg, and its volume and weight are smaller than Symons cone crusher. Therefore, it is more convenient and quick to install and transport, as well as lift and change parts.

Jaw crusher, cone crusher and impact crusher are the mainstream crushers used in mining industries. Jaw crusher and cone crusher are the classical laminated crushers, and also the most popular crushers, while impact crusher adopts impact crushing principle. In general, jaw crusher is used as the primary crusher, and cone crusher and impact crusher as the secondary. And they always combine with each other in the whole crushing line during the crushing process.

Jaw crusher and cone crusher adopt the laminating crushing principle, known as extrusion crushing principle. Although the crushing actuators are different, the nature of crushing does not make much difference.

During the crushing process, the cone crusher adopts the extrusion between the mortar wall and the crushing wall, and the jaw crusher adopts the extrusion between the mobile jaw and the fixed jaw.

Impact crusher adopts the impact crushing principle, and materials are impacted and crushed between hammer and impact plate. Due to the frequent impact, the wearing parts are easy to damage, so impact crusher has a high requirement on the wear-resistance materials.

The jaw crusher, cone crusher and impact crusher are widely used in a variety of materials, but they have different applicability. The jaw crusher can almost meet the requirements of all materials.

Cone crusher also has the wide applications, ans it can crush high-hardness materials in high efficiency. However, impact crusher is generally used for crushing soft materials such as limestone because its crushing principle and wear-resistant parts, and impact has a good performance in shaping.

When choosing crusher machines, a comparison should be conducted according to different situations. Generally, jaw crusher is used for primary crushing, and for second crushing or fine crushing, a large ore-dressing plant always chooses the cone crusher, and a medium or small plant chooses the impact crusher.

Generally, jaw crusher is suitable for all kinds of crushing lines, and it is relatively cheaper than cone crusher because of the large market. Though impact crusher has a cheap price, it has several wear-resistant parts such as hammer and impact plate, which should be replaced after several times uses, so impact crusher has a high using cost.

Although cone crusher is relatively expensive, the wear-resistant parts have long service life to avoid the worries of changing parts frequently. Therefore, cone crusher has higher performance-price ratio than impact crusher in the long run.

HXJQ as a professional cone crusher manufacturer has produced crushers for more than 40 years, and we have the crushers with the lowest cone crusher prices and highest quality. If you have any problems in the selection of equipment, please timely consult HXJQ, there are experts who will guide for you in the whole process and choose the most suitable, cheapest, and best-performance equipment for you.

raptor cone crusher best in class | flsmidth

raptor cone crusher best in class | flsmidth

Every mining project is different, and that means that every mining project requires a unique solution. That is why we offer a range of Raptor Cone Crushers, customizable to meet your unique needs. Additionally, each Raptor Cone Crusher is designed using industry feedback, so you can operate secure in the knowledge that the most common concerns are being addressed, for better results at decreased costs.

Raptor Cone Crushers employ advanced overload sensing technology to detect crushing force overload. If desired, our advanced automation system can take the necessary corrective action. The same advanced automation system can be used to optimise crusher performance with feed control, setting adjustment and monitoring of critical lubrication and hydraulic parameters. This mean improved efficiency and lower cost for your business.

Similar to the 350/400 Crusher, the 250 Crusher has slower speed ratios which give you greater flexibility in production, along with a durable, low-profile design and the ability to be fitted onto a portable chassis. The inverted tramp release cylinders keep hydraulics cleaner than conventional designs. Unique to the 250 is the integrated CSB as well as a single head bushing combined for easier maintenance and lower cost for your business. The 250 is a smart cone crusher with advanced control systems.

The Raptor 350 offers the versatility of slower speed ratios which give you more flexibility in production. This machine generates chips quickly and easily in high-stress applications with high force due to integrity of position. This model features advanced hydraulics which ensure protection from mechanical overload through bypass release. This also protects the hydraulic cylinders if the bladder in the accumulator fails. Dual acting tramp release cylinders provide protection as they provide both clamping pressure and clearing action in a tramp event. The Raptor 350 offers a mobile closed circuit plant. Productive and versatile, the 350 Cone Crusher is readily mounted and easily transportable on a portable cone/ screen chassis. The 350 is a smart cone crusher with advanced control systems.

The Raptor 450 cone crusher is ideal as a secondary crusher following a Jaw. This machine gives you more usable and saleable aggregate per ton processed than competitive models in its class. Versatile and highly portable, the Raptor 400 can accept primary-crushed ore with greater flexibility (up to 25 percent larger material) due to its 1.3m (52-inch) head diameter, large feed opening, high-pivot-point crushing action and wide crushing stroke. Outstanding gradation control and cubical product also make the Raptor 450 an excellent tertiary crusher for aggregate, asphalt or concrete products. The 450 is a smart cone crusher with advanced control systems.

Because of its large head diameter of 1.5 m (59.06 inches) and ideal eccentric motion, the Raptor 500 cone crusher can accept feed that is up to 25 percent larger than can be accepted by competitive cones with less throw or similar head diameter, while producing more material of desired cubicity and gradation. With a maximum diameter of 3.75 m (148 inches) and weight of 50,274 kg (110,833 lbs), the crushers size gives you flexibility for multi-site crushing opportunities. The Raptor 500 cone is built with a rigid three-arm frame and integral countershaft box mounted inside one of its three arms which reduces your maintenance time, improves the reliability of the gear and pinion and simplifies the backlash adjustment.

The Raptor 900s 1.8m (70-inch) head diameter and integral countershaft built into the four-arm mainframe means the 900 is not only large, but its one of the most robust crushers in its size range. Like all Raptor models, the high pivot point and large crushing stroke offer better crushing action throughout the crushing chamber. The 900 leaps forward, improving throughput and acceptance of larger feed size. The crushers higher pivot point and larger crushing stroke provide the most productive 1.8m (70-inch) head diameter cone ever manufactured, resulting in better, higher output for your business. The dynamics of the 900 allow more crushing to take place from the first nip at the feed opening and continuously throughout the chamber, until the material exits the parallel zone.

Previously our largest cone crusher on the market, the Raptor 1100 breaks productivity barriers and features an integrated countershaft in a three-arm mainframe for unmatched durability. Whether accepting coarse feeds, intermittent feeds, high yields or simply high throughputs, the Raptor 1100 uniquely combines proven and modern technology in an excellent machine to meet your needs. The Raptor 1100 eccentric is a nodular iron casting, providing a high strength material with excellent machinability and surface finish critical to bearing longevity under high performance crushing conditions.

The Raptor 1300 Cone Crusher includes many exciting new features. One such is the integral countershaft assembly, which reduces maintenance time along with improving the reliability of the gear and pinion. The crushers spiral bevel gearing is the best combination of durability and reliability while minimizing gear noise, and is engineered to maximise resistance to pitting and breakage. Our new double acting tramp release and clearing cylinders reduces stress in the main frame lower flange with a multi-functional design. The increased throw and high pivot point crushing action ensures maximum throughput and application of connected horsepower and coupled with increase bowl travel production is increased while operating costs are lowered.

The Raptor 2000 Cone Crusher is a maximum capacity cone crusher for the most demanding high tonnage applications. The machine has been successfully applied in the most demanding crushing applications with full power consumption. With many industry-leading features such as fail safe hydraulics, integral countershaft assembly, enclosed counterweight assembly with replaceable non-contacting T/U seal arrangement and ductile iron eccentric, the Raptor 2000 is designed to meet the demanding needs of your high capacity and high demand mineral processing business. Specific features include: spiral bevel gearing, new double acting tramp release and clearing cylinder, along with new easy access to critical load carrying bearings offers a cone crusher design that will exceed previous expectations for cone crusher performance. Add to all this the features of significant eccentric throw and high pivot point crushing action and direct drive at 2500 hp with a variable speed option, and you wont find a crusher that matches the Raptor 2000 Cone Crusher.

FLSmidth provides sustainable productivity to the global mining and cement industries. We deliver market-leading engineering, equipment and service solutions that enable our customers to improve performance, drive down costs and reduce environmental impact. Our operations span the globe and we are close to 10,200 employees, present in more than 60 countries. In 2020, FLSmidth generated revenue of DKK 16.4 billion. MissionZero is our sustainability ambition towards zero emissions in mining and cement by 2030.

cone crushers for sale

cone crushers for sale

The cone crusherwas designed primarily with a view to achieving top performance in the field of fine-reduction crushing. It has also been adapted to what is designated simply as fine crushing, which extends into a range below that ordinarily defined by the term fine-reduction. Although the eccentric speeds of the various sizes of this type are not quite so high as the speeds used for the Newhouse crusher, the Hydro-cone crusher definitely rates as a high-speed machine, its product comparing quite closely to that of the former type, for equal close-side settings.Probably the outstanding feature of the. Hydrocone crusher is the hydraulic support, from which its name is derived and which is clearly shown in the sectional view. This device makes it possible to adjust the crusher to any desired setting within its range in a matter of seconds;adjustments may be made while the crusher is running, although the feed must be shut off before operating the adjusting pump. An accumulator in the hydraulic system provides protection against tramp iron or packing.

Cone crushers are used in AG and SAG grinding circuits to increase tonnage by effectively dealing with any pebble (critical size) build-up problem. Normally, heavy-duty short-head crushers are employed to crush pebbles. Power and crusher cavity level are the key variables for monitoring and controlling the crusher operation. Crusher product size is adjusted by changing the closed side setting.

On the left is a diagram of the Hydro-cone crushing chamber. A comparison of this chamber with those previously discussed is interesting. It will be noted that the choke-point has been raised far above the discharge level, in fact, to a point not far below the nip-point for the recommended maximum one-way feed dimension. By virtue of the decided flare of the head, and the corresponding flare of the top shell bore, the line-of-mean-diameters slopes sharply away from the crusher centerline. For some, distance above the discharge point the angle between head and concave is very acute; in fact, at the open-side position of the head, this zone is almost parallel. For recommended operating conditions, i.e., for safe combinations of throw and setting, and with screened feed, this type of crushing chamber does not approach anything like a choke or near-choke condition. For the combination shown in the diagram the ratio of volume reduction is almost 1:1 from zone 0-1 to zone 2-3 at the choke-point; consequently, if the crusher is given a screened feed (as all fine-reduction crushers should be) the reduction in voids by the time the choke-point is reached cannot very well reach serious proportions. The diagram shows the standard chamber. With screened feed, these crushers will operate at closed-side discharge settings equal to the throw of the head at the discharge point (usually spoken of as eccentric-throw.)

The level in the crusher feed pocket is an important variable since it can indicate whether the feed is building up. A build-up could lead to a plugin the feed chute, a spill through the skirting on the crusher feed, or a crusher plug. None of these are desirable.

In a normal feed situation, the level in the crusher cavity is kept fairly low, just enough to ensure that there is sufficient feed to keep the crusher working, but if the feed has to be suspended suddenly because of impending plugging, the crush-out wont take too long (10 seconds or less). Normal feed is usually used in standard crushers where the feed particle size is quite large, say greater than 65 mm.

Choke feed is when the crusher cavity is kept full, without spilling out through the skirting. Choke feeding is usually used in short-head crushers where the feed particle is smaller than that for a standard crusher.

This crusher is a modification of the standard machine, developed for fine-crushing duty. Mechanically, the machine is the same in every respect as the standard crusher of the same type, but for each developed size of machine a special top shell and the concave ring has been designed, with reduced receiving opening, reduced angularity between head and concave, and, consequently, superior characteristics at the finer settings. Medium crushing chambers may be operated at close-side settings of one-half the eccentric-throw, on screened feed; hence capacities at the finer settings are better than those of the standard type. Fine crushing chambers operate at one-fourth the eccentric throw. Inasmuch as the maximum feed size is smaller in the case of the fine chamber, the ratios of reduction are approximately the same for both machines.

There are two main types of cone crushers: standard and shorthead. They differ by the shape of the cavity. The standard crusher cavity is wider to accommodate larger feed-size material. The short head crusher is designed to crush finer material and to produce a finer product.

The closest approach between the mantle and the bowl liner is called the closed side setting. This is usually specified by the metallurgist to give the desired crusher product discharge size. It can be checked by running the crusher empty, hanging a lead plug into the crusher bowl, and then removing it to measure the gap. The gap is adjusted by rotating the bowl. Some crushers are equipped with a hydraulic jack mechanism on the crushing head assembly instead of having a bowl adjustment ring. The head can be raised or lowered to meet the operators needs. It can be very helpful in operation and process control.

The Symons Cone Crusher has come into almost universal use during the last few years for the final stage of crushing. It is a development of the secondary gyratory crusher, which is merely a small gyratory crusher designed to break the product of the primary machine down to about 1-in. size; but the main shaft of a cone crusher instead of being suspended from a spider is supported on a large socket bearing situated immediately under the crushing head and protected from grit and dust by a sealing assembly, this bearing taking the whole of the crushing load.

Fig. 8 gives a sectional view of the machine. The main shaft is carried in a long gear-driven eccentric, the rotation of which causes the gyration of the head in the usual way, but the center of gyration is at the apex of the crushing head instead of in the spider. At the top of the bowl, therefore, the lumps of ore entering the crushing zone are cracked by short powerful strokes; but at the bottom the head has a much longer but less powerful stroke, enabling the ore in the finishing stages to be rapidly crushed and quickly discharged without any tendency to choke, a condition which reduces over crushing to a minimum. This, together with the curved shape of the bowl, accounts for the large reduction ratio possible with this type of machine and makes it superior to other secondary crushers and coarse rolls.

It will be seen that the head and the bowl are parallel at the lower part of the crushing zone. The parallel space is deep enough, in conjunction with the speed of gyration, to ensure that no piece of ore can pass through it without being struck two or three times by the head before it falls clear. It follows that, unlike the jaw and gyratory crushers, the size of the product is determined by the distance apart of the bottom edges of the head and bowl in the position when they are closest together.

Coarse buttress threads on the outer circumference of the bowl fit into corresponding threads on the inner side of the adjusting ring, which is held down to the mainframe by a circle of long heavy springs, flexible enough to allow the whole assembly to rise should tramp iron or other uncrushable material enters the crushing zone. By means of a windlass and chain, the bowl can be rotated in the threads that support it in the adjusting ring while the machine is running, thus enabling the bowl liner to be adjusted for wear or the size of the product to be changed without stopping. The cone crusher is usually set to give a 3/8-in. or -in. product when discharging to ball mills.

Table 9 gives particulars of the different sizes of crushers. The capacity figures are based on material weighing 100 lb. per cubic foot and must be increased in direct proportions for heavier ores. It will be noted that each size of machine has two ranges of capacity; this is due to the fact that it can be fitted with a coarse or a fine crushing bowl according to the duty that is required of it. With either one, the range of reduction is greater than is economically possible with any other type of dry crushing machine.

A possible disadvantage of the cone crusher is that as a rule it cannot be choke-fed, but must be given an even feed of ore if it is to do efficient work. Should circumstances call for the installation of a machine that can be run if necessary with the ore piled up over the top of the head, a secondary gyratory crusher of the suspended shaft type will be required. The Traylor Reduction Crusher Type TZ, which is constructed on the principles of an ordinary gyratory crusher, but is fitted with a curved bowl liner similar to that of the Symons Cone Crusher, is designed to meet the case. Although the suspension of the shaft restricts the movement of the head to a smaller circle of gyration than that of the cone crusher, the ratio of reduction is still large enough to enable it to crush the product of the primary breaker to -in. size (-in. for the large machines), and it fulfills the condition that it can be choke-fed. Owing to the smaller movement of the head, however, the capacity for a given range is much less than that of the equivalent size of cone crusher, and the latter is therefore preferred when choke-feeding can be avoided.

The Symons Shorthead Cone Crusher, which is constructed on the same general principles as the larger machine, is designed to follow the latter, taking its product at 1-in. and reducing it to about -in. size. The strains imposed on the crushing members, however, would be very heavy if the machine were run with the discharge opening set to -in. or less. It is usual, therefore, to crush in closed circuit with a screen, the discharge opening of the bowl being set to 5/8 or in. Thus a circulating load is built up and a certain amount of choke-crushing takes place, but the method actually gives greater efficiency with a finer product than can be obtained in an open circuit, whatever the discharge setting of the bowl in the latter case.

In ordinary crushing practice, the grinding section is supplied with -in. or 3/8-in. material direct from Symons Cone Crushers. But the demand is for a finer feed and it seems likely that the Shorthead Cone Crusher will satisfy this demand to the exclusion of fine crushing rolls.

Symons Cone Crushers have been used extensively for secondary crushing in metallic, non-metallic, rock products, and industrial operations. The Symons Cone was developed to give large capacity, fine crushing. The combination of high speed and wide travel of the cone results in a series of rapid, hammer-like blows on the material as it passes through the crushing cavity and permits the free flow of material through the cavity.

Reduction in size of any particle, with each impact of the head, is regulated by the opening between the head and bowl at that point. A threaded arrangement of the bowl affords a quick and easy method for changing the size of the product or to compensate for wear. This adjustment can be made while the crusher is operating. A parallel zone between the lower portion of the crushing members assures uniform sizing.

Frame, adjustment ring, and cone are made of cast steel; gears are made of specially treated steel and have cut teeth; all bearings are bronze; mantle and bowl liners are manganese steel. The head and shaft can be removed as a unit, and other parts such as the eccentric and thrust bearings can easily be lifted out after the head is removed. The countershaft assembly can also be removed as a complete unit.

The circle of heavy coil springs, which holds the bowl and adjustment ring down firmly onto the frame, provides automatic protection against damage due to tramp iron. These springs compress, allowing the bowl to rise the full movement of the head until non-crushable material passes through. The springs then automatically return to their normal position.

Symons Cone Crushers are made in Standard and Short Head types. They are of the same general construction but differ in the shape of the crushing cavity. The Standard cone is used for intermediate crushing. The Short Head cone is used for finer crushing. It has a steeper angle of the head, a shorter crushing cavity, and greater movement of the head at the top of the crushing cavity.

If you observe the illustrations you will notice that the center line of the main shaft is at an angle to the center line of the crusher. The center of the main shaft bisects the center line of the crusher at the opening of the crushing chamber. As the MANTLE revolves that point is the pivot point of the mantle. This means that both the top and the bottom of the crusher mantle have a circular gyrating motion.

Tramp iron had long been a source of worry to those engaged in fine crushing.Here is what one operator had to say.Shutdowns were frequent, costs were uncertain because of enforced delays due to excessive breakage. Plugged machines had to be freed continually with a torch tocut out frozen and wedged-in tramp iron.The cone crusher overcame these troubles,helped reduce and stabilize costs. The bestevidence of this statement is the universalacceptance of the cone as the outstandingcrusher in its field.

While tramp iron is not recommended as a regular diet for a Cone Crusher, its construction is such that damage will not result should any ordinary noncrushable material get into the crushing cavity. The band of heavy coil springs encircling the frame allows the bowl to lift from its seat with each movement of the head until Such non-crushable object passes off into the discharge. The tramp iron shown in the accompanying illustration passed the protective devices installed for its removal and would have resulted in expensive repairs and long shutdown periods for any crusher except the Symons Cone.

Cone crushers can have two types of heads, standard and short head types. The principle difference between the two is in the shape (size and volume) of the crushing cavities and feed plate arrangements. Standard head cone crushers have cavities that are designed to take a primary crushed feed ranging up to 300mm generating product sizes around 20mm to 40mm. For finer products, short head cone crushers are normally used. They have a steeper angle of the head and a more parallel crushing cavity than the standard machines. Due to the more compact chamber volume and shorter working crushing length, the much needed higher crushing forces/power can be imparted to the smaller-sized material being fed to the crusher. Cavities for the short head machine are designed to produce a crushed product ranging from 5mm to 20mm in a closed circuit.

At the discharge end of the cone crusher is a parallel crushing section, where all material passing through must receive at least one impact. This ensures that all particles, which pass through the cone crusher, will have a maximum size, in at least one dimension, no larger than the set of the crusher. For this reason, the set of a cone crusher can be specified as the minimum discharge opening, being commonly known as the closed side setting (CSS).

Here are facts about the conecrusher known as Hydrocone. This line of hydraulically adjusted gyratory crushers was developed in smaller sizes some fifteen years ago by Allis-Chalmers to meet a demand for improved secondary or tertiary crushing units. The line is now expanded to include sizes up to 84-in. diameter cones.

This modern crusher is the result of many years of experience in building all types of crushing equipment, when the first gyratory or cone crusher, the Gates, was put into operation. Overall these years AC has followed a continuing policy of improvement in crusher engineering, changes in design being based on operating experience of crushers in actual operation.

The Hydrocone cone crusher is the logical outgrowth, a crusher having a means of rapidly changing product size or compensating for wear on the crushing surfaces a crusher which produces a better, more cubical product than any comparable crusher and a crusher so designed that it can be operated and maintained with a minimum of expense.

The most important fact about the Hydrocone crusher is its hydraulic principle of operation. Hydraulic control makes possible quick, accurate product size adjustments fast unloading of the crushing chamber in case of power failure or other emergency protection against tramp iron or other uncrushable materials in the crushing chamber. Another important fact about this crusher is its simplicity of design and operation. The accompanying sketch shows the simplicity of the Hydrocone crushers principle of operation. The main shaft assembly, including the crushing cone, is supported on a hydraulic jack. When oil is pumped into or out of the jack the mainshaft assembly is raised or lowered, changing the crusher setting.

Since the crushing cone is supported on a hydraulic jack, its position with respect to the concave ring, and therefore the crusher setting, can be controlled by the amount of oil in the hydraulic jack.

Speed-Set control raises or lowers the crushing shaft assembly hydraulically, and permits quick adjustment to produce precise product specifications without stopping the crusher. Speed-Set control also provides a convenient way to compensate for wear on crushing surfaces.

On Hydrocone crushers in sizes up to 48-in., the Speed-Set device is a hand-driven gear pump; on the larger sizes a motor-driven gear pump operated by push-button. On all sizes the setting can be changed in a matter of minutes by one man without additional equipment, reducing downtime materially.

Protection against tramp iron or other uncrushable materials is afforded by an accumulator in the hydraulic system. This consists of a neoprene rubber oil-resistant bladder inside a steel shell. This bladder is inflated with nitrogen to a predetermined pressure higher than the average pressures encountered during normal crushing.

Ordinarily, the Automatic Reset remains inoperative, but if steel or some other foreign material should enter the crushing chamber, the oil pressure in the hydraulic jack will exceed the gas pressure in the accumulator. The bladder will then compress, allowing the oil to enter the steel shell. This permits the crushing cone to lower and discharge the uncrushable material without damage to the crusher.

After the crushing chamber is freed of the foreign material, the gas pressure in the accumulator will again exceed the oil pressure in the hydraulic system. Oil is then expelled from the accumulator shell and the crushing cone is returned to its original operating setting automatically.

A Hydrocone crusher will produce a cubical product with excellent size distribution and a minimum of flats and slivers. This is especially important in the crushed stone industry where a cubical stone is required to meet rigid product specifications. It is also of considerable significance in the mining industry where the elimination of large amounts of tramp oversize reduces circulating loads or makes open circuit crushing possible.

The reason why the Hydrocone crusher will produce such a uniform, cubical product is that it has a small eccentric throw with respect to the crusher setting. This means a smaller effective ratio of reduction during each crushing stroke, and therefore, the production of fewer fines and slivers. Likewise, a small eccentric throw means a small open side setting, which results in a smaller top size of the product. A large percentage of the product from a Hydrocone crusher will be of a size equal to or finer than the close side setting.

For fine crushing, or in installations where the feed to the crusher is irregular, the use of a wobble plate feeder is recommended. This feeder is installed in place of the spider cap and affords a means of controlling the feed to the crusher, as well as a means of distributing the feed evenly around the crushing chamber.

Essentially, the feeder consists of a plate that is oscillated by a shaft extending down into the crushers main shaft. The motion of the main shaft oscillates or wobbles the feeder plate. The plate is supported on a rubber mounting which permits its motion and, at the same time, positively seals the top of the spider bearing against the entry of dust. Maintenance is reduced by the use of self-lubricating bushings between the feeder plate shaft and the crusher main shaft.

Hydrocone crushers are mounted on rubber machinery mountings in order to reduce installation costs and make it possible to locate these machines on the upper floors of crushing plants. These mountings operate without maintenance, absorb the gyrating motion of the crusher, thereby eliminating the need for massive foundations. Rubber mountings also prolong the life of the eccentric bearing, since this bearing is not subjected to the severe pounding encountered when rigid mountings are used.

The exclusion of dust and dirt from the internal mechanism of the crusher is of extreme importance from a maintenance standpoint. To accomplish this, Hydrocone crushers are equipped with one of the most effective dust seals yet devised.

This seal consists of a self-lubricating, graphite impregnated plastic ring which is supported from the head center in such a way that it is free to rotate, or gyrate, independently of the head center.

The plastic ring surrounds the dust collar with only a very slight clearance between the two parts. With the plastic ring being free to move as it is, it accommodates the rotation, gyration, and vertical movement of the main shaft assembly, maintaining the seal around the dust collar at all times. Because of its lightweight and self-lubricating characteristics, wear on the plastic ring is negligible.

The ease with which any wearing part can be replaced is of the utmost importance to any crusher operator. With this in mind, the Hydrocone crusher has been designed so that any part can be replaced by disturbing only a minimum number of other parts.

For example, the Mantalloy crushing surfaces are exposed by simply removing the top shell from the crusher. This can be done easily by removing the nuts from the studs at the top and bottom shell joint. The eccentric and hydraulic support mechanisms are serviced from underneath the crusher without disturbing any of the feeding arrangements, or the upper part of the crusher.

Efficient lubrication of all wearing parts is one of the reasons why crushing costs are low with the Hydrocone crusher. On most sizes, lubrication is divided into three distinct systems, each functioning independently.

This bearing, whether of the ball and socket type as on the smaller sizes, or of the hourglass design (as shown) found on the larger Hydrocone crushers, is pool lubricated. On the 51, 60 and 84-inch sizes, provision is made for introducing the lubricant from outside the top shell through the spider arm. On the smaller crushers, oil is introduced through an oil inlet in the spider cap. On all sizes, oil is retained in the bearing by a garter-type oil seal located in the base of the spider bearing.

All Hydrocone crushers are provided with a compact external lubrication system consisting of an oil storage tank, an independently motor-driven oil pump, a pressure-type oil filter, and a condenser-type cooler.

Cool, clean oil is pumped into the crusher from the conditioning tank, lubricating first the three-piece step bearing assembly. The oil then travels up the inner surface of the eccentric, lubricating the eccentric bearing and main shaft.

At the top of the eccentric, the oil is split into two paths. Part of the oil flow passes through ports in the eccentric and down its outer surface, lubricating the bronze bottom shell bushing, driving gears and wearing ring. On the 48-in. and smaller crushers, the balance of the oil overflows the eccentric and returns over the gears to the bottom of the crusher where it flows by gravity back into the conditioning tank. On the 51-in. and larger Hydrocone crushers, any oil which overflows the top of the eccentric is returned directly to the conditioning system without coming into contact with the gears.

On all but the 36 and 48-in. Hydrocone crushers, the countershaft bearings are of the anti-friction type with separate pool lubrication. Both ends of the countershaft bearing housing are sealed by garter spring-type oil seals to prevent dirt or other contaminants from entering the system.

Rather than use one eccentric throw under all operating conditions, Hydrocone crushers are designed to operate most efficiently with a predetermined ratio of eccentric throw to the crusher setting. By operating with an eccentric throw specifically selected for a given application, the most desirable crushing conditions are attained the most economical use of Mantalloy crushing surfaces reduced crusher maintenance a more cubical product.

The eccentric throw is controlled by a replaceable bronze sleeve in the cast steel eccentric. This sleeve, being a wearing part, can be renewed readily in the field. Also, should operating conditions change, the throw or motion of the crushing head can be changed accordingly.

Because of the large choice of eccentric throws available and the variety of crushing chambers that may be obtained a Hydrocone crusher may be selected that will fulfill the requirements of almost any secondary or tertiary crushing operation.

They may be used in the crushed stone industries to produce a premium cubical product in the mining industries to produce a grinding mill feed having a minimum of oversize, thereby reducing circulating loads and making open circuit crushing possible. The Hydrocone crusher is used in the cement industry to reduce cement clinker prior to finish grinding.

One of three general types of crushing chambers can be furnished for any size Hydrocone crusher to suit your specific needs. The selection of the proper chamber for a given application is dependent upon the feed size, the tonnage to be handled and the product desired. A crusher already in use can be readily converted to meet changing requirements, making this machine highly flexible in operation.

The Coarse crushing chamber affords the maximum feed opening for a given size crusher. Crushers fitted with a Coarse chamber can be choke fed, provided that product size material in the feed is removed.

The Coarse chamber has a relatively short parallel zone and is designed to be operated at a close side setting equal to or greater than the eccentric throw. For example, a crusher with a 3/8-in. the eccentric throw should be operated at a 3/8-in. (or more) close side setting, and therefore a -in. open side setting. Optimum capacity and product will result when operated under these conditions, as well as most economical wear on the mantalloy crushing surfaces.

One way dimension (slot size) of the feed to a crusher fitted with a Coarse chamber should not exceed two-thirds to 70 percent of the feed opening. The maximum feed size to an 848 Hydrocone crusher would therefore be about 5-in. one way dimension.

The use of a wobble plate feeder, furnished as optional equipment, is recommended if the feed size is relatively large, if the crusher is to be operated in closed circuit, or if the feed to the crusher is irregular.

If the Hydrocone crusher is operated with a Coarse crushing chamber, the product will average about 60% passing a square mesh testing sieve equal to the close side setting of the crusher. On certain materials which break very slabby, this percentage will be somewhat lower, and on cubically breaking material the percentage will be somewhat higher. As an average, approximately 90% of the product will pass a square mesh testing sieve corresponding to the open side setting, although this percentage frequently runs higher.

The Intermediate crushing chamber has a feed opening somewhat less than a coarse crushing chamber, but because of its longer parallel zone, is designed to be operated at a close side setting equal to or greater than half the eccentric throw. For example, with a -in. eccentric throw, the minimum close side setting would be 3/8-in.

Crushers fitted with this type of chamber can be choke fed, provided that product size material in the feed be removed ahead of the crusher. The one-way dimension or slot size of the feed to a crusher should not exceed approximately half the receiving opening. A 436 Hydrocone crusher with a 5/8-in. the eccentric throw could be operated at 5/16-in. close side setting and feed size should not exceed 2-in. one-way dimension.

The wobble plate feeder, although not required under most circumstances, is recommended if the feed is irregular, or if the crusher is operated as a re-crusher, at a relatively close setting, or in a closed circuit.

Because of the longer parallel zone in this crushing chamber, a somewhat greater percentage of the product will pass a square mesh testing sieve equal to the close side setting. This will usually average about 65 to 70%, with this percentage varying, depending on the material being crushed. Very frequently, 100% of the product will pass a square mesh testing sieve equal to the open side setting of the crusher.

The Fine crushing chamber has the longest parallel zone and therefore the smallest feed opening for any given size crusher. It can be operated at ratios of eccentric throw to close side setting of up to 4 to 1. With a -in. throw, for example, a 236 Hydro-cone crusher could be operated at 3/16-in. on the close side.

Because of their design, crushers with Fine crushing chambers cannot be choke fed but must be equipped with the wobble plate feeder. The maximum one-way dimension of the feed approaches the crusher feed opening. A 348 Hydrocone crusher can be fed with material up to 3-in. one-way dimension.

The Fine crushing chamber will give the highest percentage passing the close side setting of any of the chambers discussed here. The product will average approximately 75% passing a square mesh testing sieve equal to the close side setting. Because of the long parallel zone, the top size of the product will be only slightly larger than the close side setting of the crusher.

In addition to the three general types of crushing chambers described here, special chambers can be designed to meet varying operating requirements, giving the crusher even greater flexibility than can be obtained with these three main types.

For example, a special concave ring can be used in a 636 Hydro-cone crusher which will reduce the feed opening to 5 inches and permits a two to one ratio of eccentric throw to close side setting. Thus, the crusher can be furnished to fit the exact requirements of any application.

The following capacity table gives a complete range of all Hydrocone cone crusher capacities with varying crushing chambers and eccentric throws. This table shows the minimum recommended setting for any given eccentric throw, the recommended maximum one-way (slot size) dimension of the feed, and the maximum recommended horsepower for any eccentric throw.

Capacities given are based on crushing dry feed from which the product size material has been removed. The material must readily enter the feed opening and be evenly distributed around the crushing chamber. The table is based on material weighing 100 lb per cubic foot crushed. Any variation from this must be accounted for.

The curves on the following page can be used to approximate the screen analysis of the product from any given Hydrocone crusher. These curves are only approximations since the actual screen analysis of the product of a Hydrocone crusher will depend upon the nature of the material being crushed, the feed size and a number of other considerations which could not be taken into account in these curves. Within these limits, the curves should give fairly accurate estimates.

Note that the Coarse crushing chamber is represented as giving a product of which 60 percent will pass the close side setting, the Intermediate chamber 67 percent and the Fine chamber 75 percent passing the close side setting. These percentages are the averages of a large number of tests and some variations from these must be expected. If material breaks slabby the percentage with a coarse crushing chamber may be as low as 50 percent; if it breaks very cubically it might be as high as 70 percent, or even higher.

These curves have been prepared so that they can be used for any crushing chamber. To estimate the product of any Hydrocone crusher, it is necessary to know the type of crushing chamber used (Coarse, Intermediate or Fine), the close side setting and the eccentric throw.

If the crusher is a 636 Hydrocone crusher with a 3/8-in. throw and a 3/8-in. close side setting, the approximate screen analysis would be the curve that would pass through the 3/8-in. horizontal line and the vertical line representing the close side setting for the Coarse crushing chamber, which is the 60 percent passing line. If no curve passes through the precise point of intersection between the horizontal and vertical lines, an approximate curve can be sketched in which parallels the other curves. The same procedure can be used for approximating the products from any other crushing chamber.

Barite..170 Basalt.100 Cement Clinker.95 Coal..40-60 Coke.23-32 Glass..95 Granite100 Gravel.100 Gypsum..85 Iron Ore.125-150 Limestone..95-100 Magnesite.100 Perlite..95 Porphyry.100 Quartz..95 Sandstone..85 Slag..80 Taconite125 Talc..95 Trap Rock100

We canprovide testing to solve the most difficult crushing problems. Laboratory equipment makes it possible to measure the crushing strengths and characteristics of rock or ore samples accurately, and this data is used in the selection of a crusher of proper size and type.

Impact and batch tests are frequently sufficient to indicate the type and size crusher that will be the most economical for a particular application. However, batch testing is often followed by pilot plant tests to provide additional information about large-scale operations, or to observe rock or ore reduction under actual plant operating conditions.

Pilot plant tests duplicate a continuous crushing operation provide a practical demonstration of the commercial potential of the process on a pilot scale. Such tests are useful because they may disclose factors that affect the full-scale operation, favorably or otherwise, but which remain hidden in tests on limited samples.

All Laboratory tests are guided by modern scientific knowledge of crushing fundamentals and by ourinvaluable backlog of experience in engineering and building all types of crushing equipment for any crushing application.

In addition to the facilities for crushing tests, the Laboratory maintains complete batch and pilot mill facilities for use in investigating an entire process. Tests in grinding, sizing, concentrating, thickening, filtering, drying, and pyro- processing can be made.

cone crusher nordberg hp300 hp500 mainframe seat liner | | symons cone crusher machine the best manufacturing supplier

cone crusher nordberg hp300 hp500 mainframe seat liner | | symons cone crusher machine the best manufacturing supplier

HS Series Symons Cone Crusher is widely used in the metallurgical industry, construction materials industry, road building industry, chemical industry and silicate industry. It is suitable to crush ores and rocks with medium hardness and medium hardness above. It has features of strong crushing force, reliable structure, high efficiency, high capacity, low operating cost, easy adjustment, economical to use and so on. Also symons cone crusher uses the compensating lubricating grease sealing, it can avoid lubrication oil being polluted by dust, so that all parts work reliably and have a long operating life. The safety insurance system of cone crusher uses several spring sets, so the matter and iron ore are down from the crushing cavity and do not damage the crusher, simply and reliably. The safety system uses dry oil and water as two kinds of sealed formation to make plaster powder and engine oil separate to make sure reliable performance. The cone crusher has standard type and short head type, the standard type is suitable to medium size and the short head type for medium and fine crushing.

HP Series Multi-cylinder Hydraulic Cone Crusher is one of advanced cone crushers in China, which is developed and manufactured by our company. The machine is one kind of high-class product combined with mechanical technology, electrical technology, hydraulic technology and advanced crushing technology. The machine adopts high strength casting-steel frame, alloy forging main shaft and high precision straight bevel gear driving structure, combined with multi-chambers selection and automation control system, which fulfills the performance and advantages. It can be widely used in secondary and fine crushing work for all kinds of hard materials and rocks to meet customers' various needs for crushing.

DP Series Single Cylinder Hydraulic Cone Crusher is one of advanced cone crusher in China, which is developed and manufactured by our company. The machine is one kind of high-class product combined with mechanical technology, electrical technology, hydraulic technology and advanced crushing technology. Not only provides the features of high reliability, but also with the features of high crushing efficiency, low operation cost, good shape of the end products. The machine adopts high strength casting-steel frame, alloy forging main shaft and high precision arc-shaped spiral gear driving structure, combined with multi-chambers selection and automation control system, which fulfills the performance and advantages. It can be widely used in secondary and fine crushing work for all kinds of hard materials and rocks to meet customers' various needs for crushing.

PY Series Spring Cone Crusher is suitable to crush all kinds of ores and rocks with medium hardness and above. It has features of reliable structure, high efficiency, high capacity, low operating cost, easy adjustment, economical to use and so on. Spring system plays the role of overload protection, which will enable the exotic materials or steel piece to pass through the crushing chamber without any damage to the machine. It adopts grease seal to isolate dust and lubricants, therefore ensure its reliable operation. According to customer demand, respectively, using standard type, medium type and short head type for coarse crushing, medium crushing and fine crushing operation.

The portable cone crusher plant is consist of stable and sturdy chassis, efficient cone crusher, screening equipment, belt conveyor, electric motor and electrical control system, and optional hydraulic auxiliary system, environmental dust removal system, maintenance platform and other components. Cone crusher is optional by curtomers' requirements, which can be spring cone crusher, symons cone crusher, multiple or single cyliner hydraulic cone crusher.

OEM supplier cone crusher spare parts HP500 main frame seat liner apply to Nordberg main frame seat liner spare parts HP500 parts HP500 1. Q: Are you a foundry or trading company? A: Our factory since 2004, We equip with complete facilities, all production: Cone Crusher Spare PartsHP200/HP300/HP400/HP500, Bowl Liner (Concave Ring) https://www.etradeasia.com/products_detail/610222/610222/0/Bowl_Liner_(Concave_Ring...Liner (Concave Ring) for Metso Nordberg HP & MP Series Cone Crusher, Trade Asia - The e-Marketplace for Buyers and Suppliers, Asian Manufacturer & Supplier, China Exporter, Taiwan Exporter, Product Directory, China HP200/HP300/HP400 ...

Replacement Nordberg HP300 Cone Crusher Parts. SINCO Machinery manufacture an extensive range of aftermarket crusher wear and spare parts to suit the Metso Nordberg range of HP300 cone crushers. SINCO Machinery have developed an extensive range of manganese to suit the crushing chambers available for each model. Chambers available include ...

China Hyton OEM Factory Mainframe Liner Suit Nordberg HP500 Cone Crusher Spare Parts Japan, Find details about China Mainframe Liner, Nordberg HP500 from Hyton OEM Factory Mainframe Liner Suit Nordberg HP500 Cone Crusher Spare Parts Japan

Frame Seat Liner Suit Metso Nordberg Hp3 Cone Crusher Spare Parts Supplier offered by China manufacturer Hyton Casting. Buy Frame Seat Liner Suit Metso Nordberg Hp3 Cone Crusher Spare Parts Supplier directly with low price and high quality.

Nordberg HP300 Cone Crusher Parts Nordberg HP400 Cone Crusher Parts Nordberg HP500 Cone Crusher Parts ... MAIN FRAME LINER HP800 700.000 1048517581 FRAME SEAT LINER SET OF 6 HP800 48.000 1048724025 SOCKET LINER HP800 196.000 ...

Nordberg HP300 Cone Crusher Parts Nordberg HP400 Cone Crusher Parts Nordberg HP500 Cone Crusher Parts ... HP300 900.000 1048514410 FRAME SEAT LINER HP300 18.000 1048722782 SOCKET LINER HP300 45.000 1050214187 ELECTRIC MOTOR ...

Replacement Nordberg HP100 Cone Crusher Parts. SINCO Machinery manufacture an extensive range of aftermarket crusher wear and spare parts to suit the Metso Nordberg range of HP100 cone crushers. SINCO Machinery have developed an extensive range of manganese to suit the crushing chambers available for each model. Chambers available include ...

nordberg mp series cone crushers brochure - metso corporation - pdf catalogs | technical documentation | brochure

nordberg mp series cone crushers brochure - metso corporation - pdf catalogs | technical documentation | brochure

PRODUCT PRESENTATION Providing a Competitive Edge Through Greater Capacity & Efficiency Increasing capacity without significantly increasing operating coststhat's the goal of mining and aggregate producers throughout the world. Metso's Nordberg MP Series cone crushers put that goal within easy reach. MP stands for maximum power, and no similarly-sized conventional crusher can match the performance of the MP1000 or the MP800. The MP Series' patented design reflects Metso's leadership in crushing technology. Compact yet rugged, the MP Series delivers up to twice the capacity per crushing...

Maximizing Crushing Performance MP stands for maximum power, and no similarly-sized conventional crusher can match the performance of the MP1000 or the MP800. Productivity The MP Series unique design incorporates the best in process technology to produce the highest crushing force in the industry. With field-proven technology in demanding mining operations, the MP1000 and MP800 can process more ore to the same reduction or the same quantity of ore to a finer reduction than any competitive unit. Yet each is designed to fit onto a 7 ft. Symons cone crusher foundation. That translates into...

As a secondary crusher, this MP1000 installation is critical to the success of the downstream milling operation. Hydraulic clearing and tramp release ensures high availability and durable performance. Thus uniform reduction is maintained. Each of these features also contributes to an efficient use of crushing energy, which makes the entire mining operation more profitable. Metsos decades of experience in the design and manufacture of cone crushers has created a quantum increase in productivity, coupled with cost-effective operation and ease of maintenance. Adaptability The MP Series is...

MP SERIES CONE CRUSHERS a Higher Standard Uniform production The MP Series' rotating bowl compensates for feed segregation or uneven feed rates, and permits operation of the crusher in a non-choke fed condition. Even wear in the crushing cavity avoids localized restriction of the feed opening, maintains a uniform crusher setting, and achieves consistent size reduction. The hydraulic motor and gear drive adjustment provides finer control of the setting: the setting can be easily adjusted under load to compensate for liner wear without turning off the feed. High availability The fully...

Designed-in Quality and Performance MP Series crushers out-perform the competition because ruggedness and superior crushing ability are designed into every component. The attention paid to every detail of every feature in the design and engineering process is the reason the MP Series can sustain high crushing forces day after day, with almost no maintenance.

MP SERIES CONE CRUSHERS A The cast mainframe is ruggedly designed to support maximum crushing loads and is manufactured to precise metallurgical and heat treatment specifications. High-strength steel materials ensure durability under severe crushing conditions. B The pedestal-type main shaft is rigidly held in a tapered bore in the center of the crusher frame. The main shaft is forged of high-strength alloy steel. C The main shaft provides distribution of oil to various high-performance bearings. D Abrasion-resistant wear liners and guards provide extra protection to areas exposed to...

Major load-bearing surfaces are located above the T & U seals which makes sure the freshly filtered oil remains free of contaminants. The main journal bearings are long-lasting, low-cost bronze bushings capable of withstanding high crushing loads and severe operating conditions. The high magnitude forces are supported utilizing full-film hydrodynamic lubrication. The lower head bushing is flanged for positive retention and ease of maintenance. The bronze socket liner provides maximum head support and multiple oil grooves for full lubrication of the gyrating head ball. The head ball provides...

MP SERIES CONE CRUSHERS The crushing cavity and unique head motion usher constant performance even as crushing parameters change. Cavity design is based on years of crushing experience in a wide range of applications from coarse to fine crushing. Metso provides follow-up service by providing customized liner designs. Liners are selected or designed to meet customer requirements for throughput, size reduction and particle shape. The MP cone begins crushing the material at a high ratio of reduction immediately upon entry into the crushing cavity. This active crush ing motion at the top...

Hydraulics Assure Easy, Fast and Safe Operation Heavy-duty hydraulic clamping cylinders provide positive securement of the bowl during crushing. Adjustment of the crusher setting while crushing is achievable using the automation features of the clamping cylinders and the heavyduty drive motors. Proven and reliable vibration sensors alarm the user or the automated system when an overload crushing force is encountered. Commonly, no corrective action is required as the crusher automatically returns instantaneously to delivering high crushing forces to the stone at the desired closed side...

MP SERIES CONE CRUSHERS MP Series crusher is designed for automation The MP Series crusher is designed for automation. No other crushers have more proven or effective standard automation features than the MP cone crushers. Standard automation features include: State-of-the-art temperature and pressure-sensing instrumentation. Sensors for detection of crushing force overload. Automatic- or operator-activated setting adjustment systems. MP Series Crusher Automation Package The optional MP Series automation package uses proven process control technology to provide optimum perfo-mance...

MP SERIES CONE CRUSHERS Weights - Complete Crusher and Assemblies The MP Crushers are unmatched in their flexibility to adapt to a wide range of crushing conditions. The minimum compression ratio shown above indicates that crushing begins at the feed opening. Due to the Symons principle of crushing, the minimum compression ratio increases with liner wear.

cone crusher liners - flsmidth

cone crusher liners - flsmidth

In any crushing application, equipment performance is critical to the success of an operation, but when equipment is constantly in need of maintenance, it affects profitability. We understand that to keep your equipment and process running smoothly, it may require an approach that is more in-depth than just choosing a different material grade or Cone Crusher Liner. FLSmidth has the capabilities and equipment knowledge to create the best solution for you and your process by reviewing your entire process and machine setup.

Crusher operating parameters, liner selection, material selection, plant process review, and customer goals all go into providing our customers with the ideal solutions. If more than one option is available, we offer cost-benefit options to make the decision-making process easier for you.

Using our knowledge as an Original Equipment Manufacturer (OEM), we ensure that the supplied product is correct for your equipment and application. We offer Cone Crusher Liners tailored to your needs and manufactured to help you find increased productivity.

FLSmidth provides sustainable productivity to the global mining and cement industries. We deliver market-leading engineering, equipment and service solutions that enable our customers to improve performance, drive down costs and reduce environmental impact. Our operations span the globe and we are close to 10,200 employees, present in more than 60 countries. In 2020, FLSmidth generated revenue of DKK 16.4 billion. MissionZero is our sustainability ambition towards zero emissions in mining and cement by 2030.

main frame liner | precision crushers & spares

main frame liner | precision crushers & spares

D-Group is a consortium of companies established to serve the construction industry in the Middle East, Asia, and Africa. We have defined the groups vision statement as To be No.1 in the market we serve.

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