limestone belt conveyor system used in crushing plant in china - ske
This project is a typical limestone production line project. It forms a closed-loop circulation system from exploration --Primary crushing--secondary crushing-sand making -sieving-conveying-mixing plant-finished mixer truck, which implements a three-shift 24-hour continuous production, its conveyor system covers the entire mining area from explore site to crushing, screening, finished material stock yard, mixing plant, and has laid a solid foundation for the continuous production of the project. This project is the largest self-operated limestone crushing production line in local, providing a large amount of material requirements for local infrastructure construction and making an outstanding contribution to local city construction.
All bulk material conveyors adopt the top domestic external electric roller, stable single-beam main structure, domestic first-grade brand belts, comprehensively maintained and repaired double-sided grille walkway, top-grade deviation rope switch protection, open dust cover, first-class iron remover, metal detector and other high standard configuration as per users requirements.Its design process strictly meets national standards, and the configuration requirements are atdomestic first-class level.
The screening and conveying system handles the materials are crushed rock and sand at various stages, and the finished products are used in the mixing splant. Therefore, the various parts of the system, especially the vibration feeder, vibrating screen, conveyor head chute, slide pipe, wear-resistant liners, etc, can not only meet the requirements for smooth passing the materials during the maximum conveying efficiency operation, but also meet the requirements of materials for impact wear on components, which ensure normal discharging and conveying safely, conveniently with stable efficiency.
The system equipment is equipped with perfect safety protection devices and necessary safety protection facilities to ensure the safe operation of the equipment. The working status of the safety protection device of the whole screening and conveying equipment can be realized by the centralized control station system on the spot, and can also be manually operated at the machine side.
Construction method:We are responsible for design, procurement of materials and supporting outsourced parts, inspection, manufacturing, assembly, testing, transportation, system installation and commissioning.
8. Supporting facilities of the system: vibrator, iron remover, metering device, vulcanization device, cleaner, electric control element and electric control system and other safety protection devices;
The TD75 fixed belt conveyor is a general-purpose belt conveying machne, which was trained in China in 1975, to deliver a variety of bulk materials with a stacking density of 500 to 2500 kg/m3. The running temperature ranges from -15 to 40.
The SKE railed telescopic shiploaders bring together the flexibility of the telescoping design and the ease of mobility of mounting on rails. Our railed radial telescoping ship loading conveyor are widely used in port and inland terminals for ships/ barges/ vessels loading processing.
10 types of stone crusher plants price and more for sale | fote machinery
The stone crusher plant is used for producing sand, rock and stone for construction, highway, railway and other applications. Fote Heavy Machinery, with 40 years of experience in the stone crushing production line, is skilled in the production line process design and has a high-cost performance.
Fote stone crusher plant and stone crushing equipment have been sold to hundreds of countries, such as India, Pakistan, Indonesia, Nigeria, Kenya, the USA, Ghana, Zimbabwe, Nepal, Philippines, the UK, Vietnam, Iceland, Canada, etc.
The stone crusher plant to crush stones has been sought after and the sales market of the equipment is very good in recent years due to its wide application, new design, high production efficiency, strong capacity and stable operation. The investment prospect of the stone crusher plant is driven by certain external factors. Let's analyze the investment market of the stone crushing plant.
In recent years, natural sand and gravel resources have gradually dried up. However, with the development of modern construction projects, the demand for sand and gravel resources has been increasing. The market for artificial stone crusher plant is in great demand and the prospect for investment and benefits are promising. Only by increasing the investment in the stone crusher plant can people meet the daily demand for sand and gravel materials for construction applications.
The most common application of crushed stone and rock is to make concrete, which greatly affects the strength of concrete. The stone crusher plant can provide coarse aggregate for infrastructure construction industries such as expressways, high-speed railways, ports, airports, nuclear power, commercial and residential buildings, so it has a prosperous future.
The investment cost of a stone factory ranges from hundreds of thousands to several million dollars, which leads to a difference in the later capital return cycle. The later expenses are mainly equipment maintenance, labor and transportation costs, etc., among which equipment maintenance is the main part, so the choice of machine is crucial. The quality of the Fote stone crusher plant is excellent, which usually enables the customer to recover the cost more quickly (the exact time varies).
The feeder, vibrating screen and belt conveyor are all configuration equipment. The main equipment of a stone crusher plant is the crusher. The crushed stone production line is generally divided into coarse (primary), secondary and fine crushing according to its output fineness. How many types of crushers and machines are there?
The cone rock crusher can crush high-hardness stones such as basalt, granite, river pebble, tuff, volcanic rock and other rocks; while the impact rock crusher can crush low-hardness stones such as limestone and bluestone. After secondary crushing, 1-2/1-3 cm stones can be directly produced.
As a professional stone crusher plant equipment manufacturer, Fote Heavy Machinery insists on providing customers with high yield, energy-saving and environmental protection rock crushers and other machines.
Fote can customize stone crusher plants for customers. The following will introduce the stone crushing production lines with different outputs, including stone crusher plant layout, stone crusher plant machines and stone crusher plant estimated cost.
Stone crusher plant machine: Silo, GZ2 electro-vibrating feeder, PE250400 jaw crusher, B50022 m belt conveyor, B50015 m belt conveyor, B500x16 m belt conveyor, 2YK1225 vibrating screen, B500x10 m belt conveyor.
Haniya Silberman, the marketing manager of a stone plant in Pakistan, is very satisfied with Fote's stone crushing equipment to crush limestones and the production line "runs very smoothly," Haniya said.
Stone crusher plant machine: Silo, GZD850x3000 vibrating feeder, PE500750 jaw crusher, B65020 m belt conveyor, PF1010 impact crusher, B650x25 m belt conveyor, B50026 m belt conveyor, 3YK1545 vibrating screen, B500x15 m belt conveyor (Three sets), B500x10 m belt conveyor.
Sardauna from Nigeria said, "Fote stone crusher plant with new design for sale can crush stones with strong production capacity and high output, which fully meet our requirements for rock and stone crusher machines."
Stone crusher plant machine: Silo, B650x20 m belt conveyor, HXVSI8518 sand making machine, B65022 m belt conveyor, B50027 m belt conveyor, YTS1500x5000 trommel screen, B500x15 m belt conveyor, XS2914 sand washing machine, B500x10 m belt conveyor.
Kipsang Hillary, a Kenyan purchasing manager who has been buying the Fote stone crusher plant machines for three years, said the equipment had no problem except for a few stoppages when changing spare parts.
Stone crusher plant machine: Silo, GZD8503000 vibrating feeder, PCZ1308heavy hammer crusher, B800x22 m belt conveyor, 2YK1854 vibrating screen, B650x24 m belt conveyor, B500x10 m belt conveyor (Three sets).
Jacob Davis, the vice president of a mining company in the United States said, "The equipment sold by Fote is highly automated, environmentally friendly and reduces manpower input costs. It was the correct decision to select Fote crushers and other machines."
Stone crusher plant machine: YB5030 belt conveyor, De-ironing separator, Mobile Crushing and Screening Plant, B800x8.5 m belt conveyor, B800x15 m belt conveyor, B800x14 m belt conveyor (Two sets), B500x15 m belt conveyor (Two sets), B800x8 m belt conveyor.
Stone crusher plant machine: Silo, ZSW490x110 vibrating feeder, PE750x1060 jaw crusher, B1000x24 m belt conveyor (Two sets), HXGYS400 hydraulic cone crusher, HXVSI1140 sand making machine, B1000x30 m belt conveyor, 4YK2460 vibrating screen, B650x44 m belt conveyor, B500x10 m belt conveyor, B500x15 m belt conveyor (Four sets).
Wipha, a purchasing manager of a quarry in the Philippines, chose Fote crushers and machines on the recommendation of a friend. We carefully designed a 200 TPH stone crusher plant for him according to the on-site survey to meet his production requirements.
Stone crusher plant machine: Silo, ZSW490x110 vibrating feeder, HD98 jaw crusher, PF1315 impact crusher (Two sets), B1200x28 m belt conveyor, B100037 m belt conveyor, B120035 m belt conveyor, 3YK2870 vibrating screen, B800x15 m belt conveyor (Three Sets), B500x10 m belt conveyor.
Lucas Miller from the United Kingdom invested in a stone crusher plant. He is very satisfied with Fote 300 TPH stone crushing plant with the characteristics of stable running, high output and easy on-site operation and maintenance.
Stone crusher plant machine: Silo, ZSW600x150 vibrating feeder, PE1200x1500 jaw crusher, B650x15 m belt conveyor, B1600x37 m belt conveyor, SC315 cone crusher (Two sets), B1600x43 m belt conveyor, B1400x45 m belt conveyor, B1400x13 m belt conveyor, 2YK3072 vibrating screen (Four sets), B1000x15 m belt conveyor (Eight sets), B140043 m belt conveyor, SC315S cone crusher, B160031 m belt conveyor.
Stone crusher plant machine: Silo, ZSW600x180 vibrating feeder, PE15001800 jaw crusher, Bl600x20 m belt conveyor, Intermediate bin, B1600x41 m belt conveyor (Two sets), PF1820 impact crusher (Two sets), B160010 m belt conveyor, 2YK3072 vibrating screen (Four sets), B100020 m belt conveyor (Four sets), B1000x12 m belt conveyor (Four sets), B1400x12 m belt conveyor, B1000x15 m belt conveyor, B1400x33 m belt conveyor (Two sets), B140034 m belt conveyor.
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limestone crushing production line cost_liming mining and rock technology
Limestone, also known as calcium carbonate, is a compound that is a common substance on earth and can be found in rocks. It exists in nature as calcite and aragonite. In the physical properties of limestone, the crystal size of calcite is very important.
The limestone crushing production line is an important production link in the lime burning production line and the cement production line. The material is conveyed to the jaw crusher by the vibrating feeder. After the material is crushed, it is sent to the impact crusher or the cone crusher by a belt conveyor for crushing. After the crushing, the material enters the vibrating screen for screening, and the finished material is sent by the belt conveyor. Unqualified materials are transported back to the impact crusher or cone crusher for crushing again.
Limestone can be used as a building material in large quantities, and it is also an important raw material for many industries. Limestone can be directly processed into stone and burned into quick lime. Lime includes quick lime and hydrated lime. Quicklime becomes slaked lime by absorbing moisture or adding water. Slaked lime is formulated into lime mortar, lime paste, lime mortar, etc., which is used as coating material and tile adhesive. Quicklime is used as a desiccant and disinfectant. In agriculture, quicklime is used to prepare lime sulfur mixture, Bordeaux mixture and other pesticides. The application of hydrated lime in the soil can neutralize the acidity of the soil, improve the structure of the soil, and supply the calcium required by the plants. Brushing the trunk with lime mortar can protect the trees.
According to the customer's production needs, we can develop a better, more cost-effective selection program, and give customers scientific and reasonable prices for your limestone processing project to create more market profits. If you are interested in the limestone crushing production line, you can click on the online customer service for a detailed consultation.
basalt sand making production line
Basalt, as a common non-metallic ore in sand aggregate industry, is widely applied in in construction, bridge, road construction and other industries. Basalt is hard and tough material with high abrasion resistance and high silicon content. It is difficult to be crushed and with high crushing cost.
In the design of crushing process, stone crushers based on lamination principle, such as cone crusher should be selected as far as possible to reduce the loss of wear-resistant parts. Basalt sand making production line needs to go through many processes, such as rough breaking, fine crushing and sand making etc.
(6) Shaping: impact crusher or shaping stone crusher (after screening the fine crushed stones, the qualified materials will be sent to the storage bin through the belt conveyor, and the returned materials whose particle size and shape do not meet the requirements will be conveyed to the impact crusher or shaping stone crusher through the belt conveyor for further processing and shaping).
(9) In order to reduce dust and mud content, the coarse crushed stone is transported to the medium stone crusher by the vibration feeder, and the subsequent stone materials conveying is completed by the belt conveyor.
Whether the dust removal equipment is installed depends on the cleanliness of the gravel (whether the mud content is qualified) and whether there is a water washing process. If there is a water washing process in the stone crusher line, it is not necessary to install the dust removal equipment.
The crushing mechanism of different types of stone crushers is different. Through the reasonable selection of gravel production equipment, efficient configuration, process optimization and strict control of production and processing process, the processing quality of gravel aggregate can be effectively improved.
In order to solve such problems as low production efficiency and difficult installation and maintenance, ZENITH developed a new generation of jaw crusher--- C6X Series Jaw Crusher. It is the most ideal coarse crushing equipment on current market because a
As the new generation of crusher, PEW Series Jaw Crusher is born with innovative significance. The unique design concept makes this crusher achieve perfect combination between crushing efficiency and operating cost.
stone crushing plant - automatic stone crusher plant | agico
The stone crushing plant is a kind of special plant for building stone production. AGICO stone crushing production line is a project launched by our company after several years of development and research. Compared with the traditional crushing model, it saves a lot of energy and labor. At the same time, it has the characteristics of reasonable design, reliable operation, convenient operation, high efficiency, and energy-saving. We provide the equipment and design the production line according to the customers specific needs. AGICO has the ability to provide you with the best technical support.
The stone crushing plant manufactured by AGICO mainly consists of a vibrating feeder, jaw crusher, impact crusher, vibrating screen, belt conveyorcentralized electronic control system, and other equipment. The designed output is generally 30-350 tons per hour. According to different technological requirements, we can also equip the dust collector, cone crusher, or other cement crushersto meet the different production needs of customers.
In the production process, large stones are evenly sent to the jaw crusher by a vibrating feeder for coarse crushing (primary crushing), then sent to the impact crusher by the belt conveyor for secondary crushing. After that, all the stones will be divided into three different sizes on the vibrating screen. The large-sized stone which beyond the specification will be sent back to the impact crusher by the belt conveyor for re-crushing, and then sent to the vibrating screen again forming closed-circuit multiple cycles until the completion of production.
Our stone crushing plant has a high degree of automation. Except for equipment start-up, shutdown, and daily maintenance, the whole plant requires almost no manual operation. Besides, our equipment is easy to maintain. The wearing parts are made of high-strength wear-resistant materials, with a small loss, and long service life, which can bring considerable economic benefits to customers.
This plant has been successfully applied in the crushing processing of limestone, basalt, granite, pebble, and other rocks. The product quality completely reaches the GB14685-2001 standard, which can be regarded as aggregate for high-grade highway, railway, water conservancy, concrete mixing plant, and other industries.
The performance of the stone crushing plant can be judged according to the product quality. There are mainly two quality indexes of crushed stone: the ratio of elongated and flaky particles and the content of the powder. If these two indicators exceed the specified range, the product quality is unqualified and cannot be used in large projects. The quality of crushed stones produced by our crushing plant is in line with the relevant standards. The content of elongated and flaky particles and powder in the crushed stone is very small and the product particle size is uniform, the particle shape is good with no internal crack, the compressive strength is high, and the granular composition is reasonable.
AGICO has large manufacturing workshops and professional processing equipment to ensure the fast and high-quality production of related equipment in the automatic stone crusher plant. In addition, we have more than 20 years of production and sales experience, the products are exported to all over the world, therefore, we can ensure the timely and safe delivery, reducing the time cost of customers.
AGICO provides EPC turnkey projects. It not only includes the manufacture of various specialized equipment in the stone crushing plant but also includes the plant design, onsite installation, real-time commissioning, equipment operation training and usual spare parts service.
Customization is the most basic service our company provides for each customer. We will design the production lines and choose equipment according to customers specific needs on stone specification, output, application, construction environment, etc. Every customer will get their satisfied stone crushing production line here.
Jaw crusher is mainly used for raw material coarse and medium crushing in the cement plant and crushing plant. According to the width of the feed port, it can be divided into three types: large type (feed port is larger than 600mm), the medium type (feed port is between 300-600mm), and small type (feed port is smaller than 300mm). It features small noise, small dust, simple structure, low cost, which is the idol choice for raw material crushing.
Impact crusher can handle the material with side length between 100-500mm and the resistance pressure no higher than 350mpa. It has the advantages of large crushing ratio, low power consumption and long service life. Its discharge size is adjustable, and after crushing, the material presents a cubic shape. As a crushing mill that can finely crush materials, it is widely used in building material, tone crushing, railway, cement, and chemical industry.
AGICO Group is an integrative enterprise group. It is a Chinese company that specialized in manufacturing and exporting cement plants and cement equipment, providing the turnkey project from project design, equipment installation and equipment commissioning to equipment maintenance.
quarry crusher plant - crushing & screening plant - aimix group
Quarry crusher plant is mainly composed of vibrating feeder, jaw crusher, impact crusher, vibrating screen, belt conveyor, centralized electric control and other equipment. The design output is generally 50-500t/h. To meet different processing needs of customers, conical crusher and dust removal equipment can be equipped. It is applied for limestone, granite, basalt, pebbles, other aggregates, artificial sand-making operation. It is suitable for hydro-power, building material, highway, urban construction. According to different configuration requirements, various models of equipment can be combined to meet customers.
Our company, a professional construction machinery supplier, provides top quality products with factory price, such as asphalt mixing plant, dry mortar plant, concrete batching plant, crushing plant. These equipment are designed and produced according to national standards and safety requirements. If you are interested, just send inquiry to us!
Except star, stop and daily maintenance, the equipment doesnt need much labor operation. Combined with electric control system, the whole operation of the equipment is reliable, convenient and energy-saving.
The equipment is designed for crushing limestone, basalt, silica, pebbles, granite. The finished stones have uniform particle size and good shape. It can provide qualified aggregate for industries and fields, such as highway, railway, water conservancy, etc.
The raw material is transmitted evenly by vibrating feeder to jaw crusher for tough crushing. After rough crushing, the stone is transmitter by belt conveyor to impact crusher for fine crushing; after fine crushing, the stone is transmitted by belt conveyor to vibrating screen for screening and classification.
After screening the stones with different sizes, the stone with qualified particle size is sent to the finished sand pile by conveying system; the stone with unqualified particle size is sent to the impact crusher for crushing again, which forms closed loop with muti cycle.
When the Mohs Hardness of raw material is less than 320Mpa, such as silica and basalt, the main equipment include: vibrating feeder-jaw crusher (primary crushing equipment)-stone crusher (impact crusher, hammer crusher)-vibrating screen-finished stone. The material is transmitted by belt conveyor.
When the Mohs Hardness of raw material is less than 150Mpa, to save purchase cost and improve production efficiency, one forming machine is adopted. It mainly includes: vibrating feeder-high efficiency composite stone crusher ( that is, two-in-one crusher, it can crush the stone with ideal particle size)-vibrating screen-finished stone. The material is transmitted by belt conveyor. To learn more, contact us now!
For quarry crushing plant, it produces a large amount of finished stones every day. The worker should maintain and check the wear conditions timely. If the wear is not serious, repair the device timely, if the wear is serious, and the equipment cant work, replace the components in time.
For maintenance, large machinery equipment need to add lubrication timely. For crusher plant, it is also necessary to add lubricant regularly, which can control the friction between some components. It can also play a role in controlling corrosion when the equipment doesnt work for a long time, which can improve the service life and production efficiency of the equipment.
Quarry crushing plant is related to many production equipment and production flow. The management is also very troublesome. Technicians should guide the production process, investigate and solve a series of problems in production timely, avoid safe problems in production, ensure the efficiency and orderly production of the equipment.
Check whether the lubrication of bearing is good. The lubricating oil should be full of 50% of the bearing capacity in normal conditions. In other case, the lubricating oil become metamorphic and sticky. It needs to clean the bearings and replace new lubricating oil.
It may be that the feed size is too large; the wear of wear-resistant parts is uneven, the counterattack hammer needs to be replaced; the rotor is unbalanced and needs to be adjusted and proofread to balance; check whether the anchor bolts of the equipment are fastened and properly strengthened.
It shows that the wear of the plate hammer or the liner of impact crusher is serious, which causes the gap between the plate hammer and impact plate too large, the clearance of the impact frame before and after adjustment, or the replacement of the liner and the plate hammer; adjust the position of the impact frame so that the clearance between the two sides and the liner plate is uniform; if the liner on the rack is seriously worn, it should be replaced in time.
It is mainly due to belt breakage. Replace triangle belt, pay attention to belt quality, or because of the improper assembly of pulley, it is necessary to adjust the active and driven pulley on the same plane.