make profits from efb the residue of oil palm
EFB refers to Empty fruit bunch. It is also called palm fiber and palm silk. It is the by-products of palm oil mill. To extract 1kg of palm oil, there are 4kg palm biomass left, including EFBs, oil palm trunk and fronds.
Traditionally, EFBs are burned to ashes and used as fertilizer in plantations. They are also thrown on the fields as mulch to improve the carbon sequestration of soil. Or they are filled in the pits to emit methane.
If you decide to build a EFB pellet production plant, you should make it clear the composition parts and their functions. Learn about your target market and ensure continuous raw material supply. Youd better choose a place convenient for raw material transportation.
High hardness and tenacity of EFB requires high-power pellet machines. Ring die pellet machine is usually the choice. But if you have limited budget, a large-scale flat die pellet mill can meet your demand. These series of EFB pellet making machines adopt roller turned structure, they are good at processing palm fibers and other hardwood materials.
When you feed EFB into the pellet mill, it is pressed by the friction between pellet mill roller and die. The lignin in the EFB will become soften and glutinous under high temperature. When they come out from the holes on pellet mill dies, the efb materials have been pressed together and become high-density pellets.
If you want to engage in EFB pellets production, to build a complete and automated EFB pellet production plant is necessary. EFB fibers are distinctive from other biomass materials, and the cost is relatively higher than common wood pellet plant. So you need to choose a reliable supplier who has rich experience in building biomass pellet plant.
TICO is one of Chinas earliest company engaged in biomass pelletizing. We can recommend you the most suitable dryer, crusher and pellet machine. We can work out customized solution according to your factory, floor area, landform and the function you need. We also provide patient pre-sale consultation and comprehensive after-sale service. Welcome to inquire us in the form below.
We receive enquiries in English, Espaol (Spanish), (Russian), Franais (French) and (Arabic).
Our professional team will reply to you within one business day. Please feel free to contact us!
efb (palm empty fruit bunch) pellet making plant
Our entire households run on some kind of energy, whether is electricity, gas, or solar power. With the limited span of fossil fuel which is used to produce energy, it is needed to look for alternative ways of extracting energy. And in fact, the prices of fossil fuel are continuously rising. When it comes to households, people go for different options when it comes to heating electricity, gas, wood, etc. An emerging way of heating your house is by using pellets. Pellets are not only a great source of heat, but they are also very budget-friendly.
What are Pellets?
Pellets are a renewable alternative for heating the household, while in the same time cost-effective. There are different types of pellets which are used throughout the world, but in general, they are all made of some type of waste material which can be pressed and used for heating. The fact that they are made out of waste material makes pellets cost less, and thats why many households choose to spend the cold days heating on pellets.
The most common type of pellets is wood pellets. They are made out of sawdust and other industrial waste left from working with lumber. Out of all wood pellet types, the EFB pellets should be your number one choice due to their heating efficiency and low cost.
The reasons for this are evident: first you will be saving a lot of money on heating, and second, you will have a powerful source of heat for your household. They are great because they contain little moisture less than 12%, compared to the actual palm fibre which contains 50-60% moisture. The little percentage of moisture means that the pellets will weigh less, additionally saving on transportation costs. The volatile material inside of EFB pellets is around 75%, which results in releasing a lot of heat energy, or to be exact 4000kcal/kg.
If you set your own EFB pellet making plant, you will be able to take control of the production process yourself, save money, make money, and have heating supplies for the winter. If you have access to palm fibre, or in fact, any other wood leftover material which you can use to make pellets, then you should definitely set things into motion.
Setting an EFB pellet making plant is a great investment if you are able to get your hands on palm fibre. Palm fibre is considered as a waste material, so even if you would have to pay for it, you would still pay a very low price. In the world, there are more and more EFB pellet making plants emerging every day, meaning that this is a cost effective way of heating. On the other hand, more and more people choose EFB pellets as their top choice for heating, meaning that the demand is getting higher and higher.
The process of making the EFB pellets is done in appropriate machines made for pellet-making. The first step in the production is crushing and grinding the materials which you are going to use, in this case the palm fibre. The ground material is then sent to the mill where it is going to be compressed to a pellet with high density. When the pellets come out of the mill, they would need to be left to cool down for some time, and after that you can begin with the packaging in bags of your choice.
People are becoming more and more aware that the alternative heating sources provide high-efficiency while in the same time dont cost as much as the traditional heating methods. If you are willing to make this investment and buy the appropriate equipment, then undoubtedly if will pay off. In the end, you can sell the pellets to the people in your area, and of course, you will have a good supply for keeping your home warm in the cold winter nights.
We receive enquiries in English, Espaol (Spanish), (Russian), Franais (French) and (Arabic).
Our professional team will reply to you within one business day. Please feel FREE to contact us!
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efb shredder| efb crusher| efb pellet mill plant
YDF Machinery is an independent oil palm biomass and coconut biomass processing machinery supplier based in China. We cover complete services for biomass project inquiry and consulting support, machine customized fabrication, oversea installation and commissioning, and years round spare parts supplying. We design and build the best performing biomass processing and pelleting machinery in the region that continuously operate at optimum capacity, minimum downtime, and are low in maintenance. Our portfolio include EFB Crusher, EFB Chipper, EFB Shredder, EFB Pellet Plant, EFB fiber dryer, Coir Fiber production and EFB Composting Turning.
We can help investors with the following consulting services: biofuel market analysis, investment budget, feasibility study, business operation education, project management planning, etc Any questions or concerns relating to biofuel project can be well dealed by YDF experts team.
We are committed to designing the most suitable biomass pellet project for our customers based on the raw materials, budget, workshop condition, land area, environment protection and other requirements and conditions.
With more than 20 engineers, our R&D center focus on researching and developing new products, improving mature products, assimilating and applying new technology in the biomass pellet filed. The whole wood pellet line can be customized and delivered very soon to our customers, thanks for YDFs professional technicians and workers, complete and reliable manufacturing ability.
Our professional installation and commissioning team can guide our customers to complete the plant construction, civil work, workshop rebuilding, electrical construction till to install the machines in the right place and make the wood pellet plant operation steadily.
Due to the correct operation and maintenance relating to the life span of the main machines, we are conscientious about training the technicians and workers on how to operate and maintain the machines based on the manual and the practical conditions, which makes the complete biomass pellet plant operate stably and efficiently, produce high aulity wood pellets and serve for longer time.
We guarantee the quality of all of the original spare parts. All standard and customer-specific designed spare parts can be shipped to your workshop within a short delivery time whether by sea or air.
how to make efb pellets from palm fiber biomass
What is EFB?
EFB is short for Empty Fruit Bunch, the discarded product from crude palm oil mill, which is abundant in palm oil plants mainly in Southeast Asia. As a good source of biomass waste, it contains neither chemical nor mineral additives. EFB is a fibrous material with the fiber length of 10-20 cm, and the moisture content in EFB is around 67%. Therefore, the EFB should be reprocessed before applying.
Why Choose EFB as Raw Material of Fuel Pellets
Increasing growth of global economy has been exerting pressure on existing energy resources. And air pollution is also one of the severe topics that affecting human living nature.Nowadays, the increasing demand for fuel, the diminishing of fossil fuels and forestry resource, and the degradation of environment all make the development of sustainable fuel resource become extremely significant. One of the emerging biomass resources that can help to solve these issues is EFB pellets from oil palm biomass. EFB pelletcan be used to replace traditional fuelsfor heating purpose. It can not only deliverhigh heat energy,but alsoreduce the particulate discharge to the air.
Equipment for Making EFB Pellets
Since the EFB is large in size and high in moisture content, it will go through a series of processes such as crushing, drying, pelletizing, cooling and packing in order to get the final quality EFB pellet products.
EFB Shredder: EFB shredder is the equipment to process palm fruit bunch into palm fiber, which is easier to be dried and finely crushed in the following processes. Thus the final EFB pellets quality can be guaranteed.
Rotary Drum Dryer: The proper moisture content for pelletizing is 12-15%, while the moisture content in EFB is about 67%. Therefore, drying process is necessary for EFB pellets production. Special designed for drying the EFB fiber, our rotary drum dryer is high in efficiency but low in energy consumption.
EFB Fiber Crushing Machine: EFB fiber crushing machine is designed for crushing the EFB fiber into small pieces, and the machine is the necessary equipment for EFB fiber pelletizing.Usually the machine can be combined with the EFB shredder machine.
EFB Pellet Machine: Generally, the EFB pellets production is in large scale. Then our ring die EFB pellet machine is the most suitable machine for compressing the high density EFB fiber. Adopt high-precision gear driving, the output is improved by about 20% compared with the belt drive one. Imported high-quality bearings and oil seal are adopted to ensure efficient, stable and low-noise operation.
EFB Pellet Cooler: EFB pellets discharged from pellet mill are of high temperature about 65-90 as well as high moisture content of 17%-18%. Pellets will shock if the temperature or humidity is too high. Our counter current pellet cooler is used to remove pellet heat as well as the moisture contentto ensure pellets quality and shelf-life.
EFB Pellet Packaging Machine: After cooling, the packing process is necessary to protect the EFB pellet from damp and dust. Automatic EFB pellet packing machine is advanced designed and manufactured with PLC controlling technology. Equip with accurate measure instrument, it has high weighing precision, bagging speed and stable performance.
Notes: Raw materials should be sufficient to ensure the continuity of pellet production. So the location of the EFB pellet plant should be convenient for the raw materials transportation.
Palm EFB Pellets Advantages
The high quality EFB pellet comes with several remarkable advantages by providing high and efficient heat energy, easy control, convenient transportation and storage, and broad application. During the burning process, EFB pellets will not generate any smoke or fume, which also implies that less contaminant discharge to the environment. This kind of pellet fuel is not only an alternative for fuel, but also a clean, environment-friendly and renewable energy resource.
Main Application for EFB Pellet
House Hold BBQ Rack
Centralize Steam boiler
Parameters of Palm EFB Pellets: