briquetting machine for sale - competitive price, many advantages | fote machinery
5 Convenient for storage and transportation: Briquettes are convenient for storage with reduced volume in the shape of a square, spherical, elliptic, egg, pillow, etc., therefore their transportation costs can be reduced.
4 Metals and metal alloys: iron powders, aluminum powders, magnesium powders, copper powders, lead powders, zinc powders, tungsten powders, sulfur powders, chromium powders, cobalt powders, silicon powders, nickel powders, oxide scale, etc.
Boiler industry. It is widely used for civil and household cooking (including BBQ), power supply and heating in factories, hotels, hospitals, food processing plants, schools, bath centers, hotels, restaurants and other industries.
To ensure the normal operation of the briquette press machine, the power supply should not be lower than the nominal input voltage of the briquetting machine. When the nominal value is 24VAC, the voltage fluctuation should not exceed 25%.
Therefore, users who configure briquette making equipment should consider and perform comprehensive calculations to reduce production and investment costs while ensuring product quality and efficiency.
The material enters the hopper of the briquette machine uniformly from the storage bin through the quantitative equipment and is adjusted by the adjusting gate on the hopper, so that the material enters the middle of the roller evenly.
The unit pressure increases from small to large until the center of the rollers, and the unit pressure of the moulding reaches a large value. As the rollers continue to rotate, the molding pressure continues to decrease until the material enters the off-ball state and falls out.
65 manganese alloy, with relatively low cost, is commonly used for casting roller skins. The hardness of the roller skin is not too high, so it is not wear-resistant. It is suitable for pressing fine materials such as coal powder and clay.
92 chromium-molybdenum, with relatively high cost, is commonly used for forging roller skins. The hardness of the roller skins, which can reach above HRC62, is also relatively high. It is suitable for pressing rough materials such as iron powder and metal ore powder.
The medium and high pressure briquette making machine: They need to use type 2 bearings, such as 22318, because of high load. This type of bearing not only has a self-aligning function, but also can carry a larger load, but its price is higher than that of a flat bearing.
The large-scale high-pressure dry powder briquette machine: It has a relatively large load during operation, so type 3 bearings, such as 352144 are used. This type of bearing belongs to the double row cylindrical roller bearing that has good stability, compression resistance and durability, but its price is even more expensive.
Kiplitany, a Kenyan briquetting seller, has bought our charcoal briquette press machine. He said that the charcoal briquette produced by Fote briquette machine was of excellent quality and was popular with customers, including restaurants, hotels, schools and so on.
Israel from Nigeria is a purchasing manager for a metal processing company. After visiting our factory, he purchased Fote briquette making machine. "Fote provides us with on-site installation, staff training and excellent service.
Fote has become an advanced enterprise in the briquetting industry because the R&D team has undergone continuous theoretical calculations and machine tests to adopt hydraulic pressure, spiral pressure and other technical methods.
The supplier Fote has been engaged in briquette making equipment for many years. With rich experience in the briquette making machine production and sales to India, Kenya and other countries, Fote briquetting machine for sale is deeply loved by the vast majority of users.
At present, Fote briquetting equipment for slae has been used in more than 200 countries and regions including South Africa, India, Kenya, Indonesia, Nigeria, Tanzania, Uganda, Ghana, the United States.
Through continuous improvement and innovation of the equipment, Fote produces briquette making machine with better quality and lower price. We also provide staff training and accessories. Welcome to visit our factory.
As a leading mining machinery manufacturer and exporter in China, we are always here to provide you with high quality products and better services. Welcome to contact us through one of the following ways or visit our company and factories.
Based on the high quality and complete after-sales service, our products have been exported to more than 120 countries and regions. Fote Machinery has been the choice of more than 200,000 customers.
the briquette making machine-ftm machinery
The briquette machine is mainly used for refractory, power plant, metallurgy, chemistry, energy, transportation, heating, and other industries. Its finished product is eco-friendly, and easy to transport, which improves the utilization of waste and contributes to excellent economic and social effects.
all kinds of powder, waste and residue such as pulverized coal, iron powder, coking coal, aluminum powder, iron filings, iron-based oxide scale, carbon powder, carbon powder, slag, gypsum, tailings, sludge, kaolin, activated carbon and coke. The finished product is eco-friendly, and easy to transport, which improves the utilization of waste and contributes to excellent economic and social effects.
After the main body is powered by an electromagnetic speed regulating motor, the material is transmitted to the drive shaft via a pulley, a cylindrical gear speed reducer and a pin coupling. The screw feeding device is driven to rotate under the force of the pulley and of the worm speed reducer and then presses the material into the main feeding port. When the amount of material fed by the screw feeder meets the requirement of the machine, the feeding pressure can be maintained constant to ensure high product quality. If the feeding amount is too large, the feeding device will be overloaded; contrarily, a small amount of material cannot form a ball. Therefore, the skilled operation is an essential factor for its normal running.
Fote briquette press machine is designed to continuously work for 24 hours without interruption. With a lubricating system, precise processing of spare parts and steel components, the machine can be operated for a long time.
The equipment is made of excellent steel materials with advanced heat treatment in the strict process, notably key components that are made of special materials, which ensures strong resistance to friction and wear as well as long service life.
The gear reducer is the center of the speed shifting drive of the briquette making machine. We independently designed and assembled all types of speed reducers branded Zhongzhou, which are made of fine steel materials in the strict process and have the fault rate of less than 1%.
In light of the large weight, the spindle in wide diameter, the bearing in large mode and high-quality steel parts, the machine inelastically but perfectly matches other equipment without any tremor and has higher pressure of 10kg/m2 than similar products.
What makes our briquette press machine different from common ones is we design it by taking possible maintaining problems into consideration to ensure less tightness of large workpieces. Otherwise, it will be more difficult for customers to dissemble and maintain if they are too firm.
The briquette maker features large weight, high pressure caused by the hydraulic system and precise manufacturing and assembly, which enhances the forming rate and the weight of finished products. Also, it has an extremely low crushing rate. It is not easy to catch fire in the drying process.
The hydraulic briquette press machine has high hydraulic pressure and adopts Fote brand hydraulic system for the system meets the national standard. In addition, the forklift is used for the cylinder and the piston is quenched. The oil pump is a state-owned product with stable performance. Therefore, the hydraulic system that was developed over ten years ago can be still in normal operation.
To produce high quality briquettes needs first-class coal and binders, high-quality equipment and excellent production processes. As is known, the requirement for briquette coal making is that the powder whose size is less than 0.074mm account for 50-70%, 1-2mm for 20-30% and 0-3mm for about 20%. If the powder is too large, it is easy to burst when sent into the furnace; if it is too fine, operators must add more binder, which tend to increase investment cost. Furthermore, temperature also shapes the pulverized coals size. Therefore, it is essential to choose a right pulverizer. As the intermediate process, stirring has another function of kneading. The molding machine is the most significant part in the production line. Hence, there are some points need to be paid attention to when choosing a right machine.
Firstly, the required pressure is influenced by coals size and shape as well as balls size and shape. Users had better select the machine with adjustable molding pressure according to your economic conditions.
manufacturers of biomass briquette machines | ecostan india pvt ltd
Process: The dried and granulated raw-material is fed into the machine with the help of
in-feed screw conveyor. Further, the material enters into the machine keep, the keep worm pushes the material into the briquetting chamber. The biofuel briquettes are formed in the briquetting chamber without the need of any binder with high pressure mechanical punch. Next, the briquettes come out from the cooling line and are ready to use.
Use: Briquetting Machine is used to make Biomass Briquettes out of any agricultural or forest waste without any need of binder or adhesive. The Biomass Briquettes are further used for heat generation purposes. It terms to be the best replacement of black coal &
other fossil fuels. The Cylindrical shaped Briquettes of size 40mm/ 60mm/ 70mm/90mm/ 100mm can be made.
Agricultural Waste and residues: Rice husk, Sunflower, Groundnut shells, Almonds shells, Coconut shells, Cotton stalks, Arhar stalks, Sugar cane leaves and trash, Mustard stalks, Bajra cobs, Coir dust, Paddy straw, Wheat straw and Mentha Plant waste, Maize plant waste, Corn cob waste, Coffee waste, Tea waste etc.
Vernacular Names: Briquette Machine, Mud Press, Sawdust Briquette Machine, Briquette Press, White Coal Making Machine, Bio Coal Machine, Jumbo 90 Briquette Machine, Wood Briquette Making Machine, Bamboo Briquette Machine, Paddy Straw Briquette Machine, Coir Pith Briquette Machine, Soybean Briquetting Machine, Mustard Straw Briquetting
high-end briquette presses from weima for wood chips, paper & metal shavings
With WEIMA's hydraulic and mechanical briquetting presses you can compact a variety of organic as well as inorganic materials into highly compressed briquettes in round or square form.
Typical users are recyclers of all kinds, furniture makers, wood processors, metal cutting companies, foundries, but also forestry operations and companies from the agricultural and automotive industries.
Our briquette presses compact materials such as wood, plastic, paper and cellulose, metal, and biomass (among others) into consistent and valuable briquettes without the use of a binding agent. Depending on the throughput and the intended use of the briquettes, the machines can be configured to produce briquettes of a specified size and shape. All models boast robust construction and require minimal maintenance, and are able to be easily integrated into any production line.
With more than 35,000 briquetting presses and shredders sold since 1980, WEIMA is a pioneer in waste disposal and processing. In more than four decades our briquetting machines have become more and more efficient, robust, compact and above all, with higher throughput. This is why WEIMA is one of the world's leading manufacturers of briquetting technology for the most diverse tasks.
1. Significant volume reduction (up to 90 %)
2. Reduction of disposal costs
3. Cost reduction for logistics expenditure
4. Increase in revenue through briquette shape
5. Recovery of coolant or emulsion
This is what distinguishes WEIMA briquetting machines
1. Intuitive machine operation
2. Short amortization periods
3. Compact, low-wear design
4. Robust against impurities
5. Integration in production lines
6. Very high pressing pressures
briquette press | briquette machine manufacture lehra fuel
Briquette Press Machine is a Machine used to recycle Biomass waste into High Calorific Fuel Briquettes. Briquetting can be done to agricultural and Forest Waste with a maximum moisture content of 8-12%. The Biomass waste with higher moisture is dried and moisture is reduced up to 25% in Flash Dryer and above 25-50% is in Rotary Drum dryer and is than pulverized to small particles with hammer mill Grinder and fed to Briquetting Press with the help of Hopper. Briquette are Extruded continuously and cut to required length with the help of Cutter. The LEHRAhigh performance machines feature a sturdy construction, which guarantees constant briquette-quality in continuous operation.
Briquetting Press is die and punch type mechanical press with two Ry wheels. One Ry wheel is driven by belts with Motor. Filtered & cooled lubrication oil is supplied by pump through p.pipes. Material is continuously fed through a hopper by means of a vertical feeder with its own gearbox and a motor. Regulated feed to the press is provided by independently driven screw through Rexible pulley/drive on motor. From feeding chamber material is compressed by ram through taper bore die. Briquettes comes out from cooling line. Total process is Continuous & Controlled by panel. Briquetting Press is used for binder less production of high density fuel briquettes i.e. biocoal from all types of degradeable biomass. Residues & wastes such as groundnut shell, wood waste, baggasse (sugar cane stalk), cotton shell/stalk, mustard husk/straw, coQee husk, pine needle, saw dust etc. Acceptable moisture in raw material of briquetting is 8-12%.
Anything which is biomass and is waste can be briquetted into high calorific Fuel briquettes. It can beWheat Straw, Mustard waste, Rice husk, Arhar stalks, Groundnut Shell, Pine needles Sarkanda, Bagasse. Coffee husk, Cotton Stalks, Sunflower waste, Sugarcane , Bagasse, maize stalks, bajra cobs & Coir dust in agricultural waste. Similarly forest waste such as Wood chips and shravings, Tree bark, twings, Saw dust bamboo, Wild grasses, Shrubs, Leaves & trash can also be briquetted without any binding agent with the help of briquette machines.
Briquette press receives Biomass waste by a speed controlled screw conveyor. The speed of the screw determines the outcome of the machine this hardness of the briquette. The speed of the raw material is regularized on the basis specific gravity of the raw material. A modification of the specific gravity of the raw material will thus results in a variation of the hardness of the briquette. We at Lehra always recommend our briquetting presses to be equipped with an automatic capacity adjustment system that will adjust the capacity up and down depending of the raw material.
Raw material like saw dust is screened and stalk (Forest & Agro Waste) are grinded by chipper cum Grinder (Single Action)For using material of two or more type, it should be mixed in suitable from by mixture/ manualy.if raw material has high moisture it should be reduced by sun drying or using flash dryer if moisture is so high, it can be reduce by Rotary drum dryer.Hammer mill grinder is used to grind the material to get desired to get desired grains size for small models. Raw material (desired grain size) is transported by pneumatic system to holding bins fixed over Briquetting press. Dust is collected by cyclone or direct by screw conveyor to B.Pass. By screw conveyor, material is discharged from bin to the press. Material is Compressed by ram through taper bored die. By compression temperature is raised & lignin come to the surface and binds the material by its natural binder. Briquettes are formed in shape of log and it is automatically pushed through cooling line to the storage points.
Finish Products Briquettes have high specific density (1100-1200 kg/m3)and bulk density. These can withstand the stocks of long distance transport, Loading /Unloading and transportation costs are much less, requirement is drastically reduced. Comoared to fired wood or losse biomass, briquettes give much higher boiler efficiency because of low moisture and higher density.
Eco friendly & Renewable Energy Fuel. Economical and cheaper than other solid fuels i.e coal & wood. Higher calorific value around 3600-4800 K Cal/Kg & above. Pollution free because there is no sulfur or any fly ash when burn. Consistent high burning efficiency due to the low moisture. Easy for Transportation, feeding due to unique shape. Combustion is more uniform compared to other coal. Demand able market due to high rise in fossil fuels price.
To produce high-quality briquettes the following requirements must be met: Moisture of raw material should be ranges between 8-12%. Raw material should be pre-shredded to the size of 5-20mm according to model. Raw material should be free from foreign substances such as sand, stones and metal.
Every Briquette press is mounted with transport and cooling lines. LEHRAbriquette press is also delivered with required cooling line. This cooling line is required as the briquette once pushed out of the press is very hot due to friction in the nozzle. So to maintain the hardness of briquettes it must be cooled before it should be cut into the required. The longer time the briquette remains in the cooling line the longer and harder it will be.
Today every country wants to preserve their fossil fuel such as oil, natural gas, coal & wood. Briquette is not only a good fuel but is also good for nature, as it only emits that mush of CO2 which is required by the environment for Plants & trees. Beside Energy various governments offers huge incentives andpromotionaltax benefits to install Briquette Press & Machines.
Briquetting Press is die and punch type mechanical press with two fly wheels. One fly wheel is driven by belts with motor, Filtered & cooled lubrication oil is supplied by pump through p.pipes. Material is continuously fed through a hopper by means of a vertical feeder with its own gear box and a motor. Regulated feed to the press is provided by independently driven screw through flexible pulley drive on motor.From feeding chamber material is compressed by ram through taper bore die. Briquettes comes out from cooling line. Total process is Continuous & Controled by panel. Briquetting Press is used for binder less production of high density fuel briquettes i.e. biocoal from all type of degradeable biomass. Residues & wastes such as groundnut shell, wood waste, baggasse(sugar cane stalk), cotton shell/stalk, mustard husk/straw, coffee husk, pine needle, saw dust etc. Acceptable moisture in raw material of briquetting is 8-12%.
LEHRA FUEL TECH PVT LTDis well known name in Briquetting Plant (Renewable Energy devices) Manufacturing IndustrySince 1988(Located at VPO JAGERA). It is a name synonymous with International Quality of Briquetting Plants.
sawdust briquette machine | screw press wood briquette maker
Sawdust briquette machine is a screw-type extruder for producing briquettes as fuel from biomass materials. It is one of the important machines in making bio charcoal briquettes. So it is also called a wood charcoal machine.
Materials for producing biomass briquettes can be wood sawdust, rice husk, tree branches, coconut shell, bagasse, peanut shell, bamboo, and etc. One thing in common of these materials is that they all contain a certain amount of lignin. Lignin is an important ingredient for briquetting, it can reform the shape in the condition of high pressure and high temperature.
The size and moisture of materials are important for making high-quality wood briquettes. Regarding the size of the material, it needs to be less than 3mm, and the moisture content should be less than 12%. sometimes, we will need a wood crusher and sawdust dryerto help us process the raw materials.
First, we set the temperature to 300. After the temperature rises to 300, we begin to feed materials. Sawdust is pushed by the rotating screw forward to the end of the mold. Under high temperature and high pressure, sawdust is forming into briquettes and expelled out from the mold.
The shape and size of briquettes are determined by the mold cyclinder. Diameter of briquettes can be 50mm, 70mm and 80mm. All the briquettes have a hollow in the centre of cross section. People usually further convert the wood briquettes to charcoal briquettes by the carbonzation furnace to gain more profits.
how to make briquettes: 14 steps (with pictures) - wikihow
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Briquettes are small, compact blocks of organic waste you can use for burning in the stove or fire. While some briquettes require expensive machinery to make, anyone can easily make their own with simple waste materials. To make briquettes on your own, use simple materials like sawdust and paper. While the process takes a great deal of effort, many find it's worth it to reuse waste. If you're interested in reducing your carbon footprint, making briquettes can be a rewarding experience.
You can make your own briquettes at home with simple materials like sawdust and paper. Start by soaking shredded paper in water for a few days to soften it. After a couple of days, use your hands to knead the pulp until it gets a porridge-like consistency. Now, youre ready to add your organic material. You can use sawdust, pine needles, rice husks, leaves, or grass. Mix it in with your hands and add a little water at a time until the mixture becomes easily moldable. To form the briquettes, first, cut the top quarter off a 2-liter soda bottle. Punch drainage holes in the bottom, then insert a plastic bag to act as a liner. Scoop the mixture into the plastic bag until its full, then, use a can to push it into the bottle and squeeze out excess water. Take the briquette out and let it dry for 3-7 days before burning it. To learn about other materials you can use to make briquettes, read on!
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wood sawdust briquette machine plant design and manufacturer
Compared to the agricultural raw material, wood sawdust has a lower ash content, lower risks of corrosion and dirtying, requires high temperatures of ash deformation (>1200C) and also requires no additives or thickeners to increase production costs since humidity and the actual wood lignin work as a natural adhesive.
Moisture will reduce the quality of the briquette, high moisture will make the briquette with cracks and a low density, low moisture leads the briquette loose, with a rough surface and hard to be made.
For different briquette machines, the requirement is different as well, for us, a material size below 5mm is an ideal choice for making high quality briquette with high density and easy to choose a machine. But dont worry if you have some wood chips in, using a log briquette maker will make the size range rough, the wood chips below 30mm all can be briquette with the log maker. If all of your material is wood chips, wood chip compactor is your best choice.
The main body of the wood is made up ofcellulose, hemicellulose and lignin.Thecellulose gives the wood mechanical strength and toughness, lignin is bonding fibers inside the plant, andhemicellulose is a bridge to connect thecellulose and lignin together.
When the wood sawdust is making, the briquette pressure (or may also involve to other heating systems) causes the raw materials temperature rise. The lignin becomes soft and has the ability to bind the wood sawdust together.
The screw bio briquettes machine is used to make sawdust briquette in an economy way, the machine is with a low price and thanks to the heating system, it enables working in a low pressure which helps a low running cost. The heating temperature not only soft the lignin, but in another word, that is melt, the briquette is with high strength and also an ideal briquette for making charcoal. This is where the wood sawdust charcoal briquette from.
Log briquette maker is an ideal briquette machine now for the industry. It is with a mechanical briquetting system which supplies a high capacity and low maintenance. Flexible with the briquette size by only change the die. The rough range for raw material size as well as the moisture.
Biomass brick briquetter is suitable for making brick briquette with sawdust, the hydraulic system makes the briquette with high density. The brick is also a popular product in the market. The machine is easy to control with PLC system or manual work.
Wood chip compactor brings a way easily to storage and transports the wood chips, the bale is very stable because of its high pressure. It works with a highcompression speed makes the machine with high efficiency.