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grinding aids solutions

cement grinding aids

cement grinding aids

Todays cement producers are expected to deliver superior performance while lowering production costs and minimizing their environmental footprint. GCP grinding aids make it easy to achieve these goals, enabling you to:

HEA2 is one of the most effective dispersants yet developed for use as a grinding aid/pack set inhibitor for portland cement and other hydraulic cements. HEA2 greatly improves the efficiency of the grinding process by reducing the surface energy forces which cause agglomeration of the newly fractured cement particles. HEA2 is effective in both open circuit and closed circuit cement mills.

Our grinding aids are designed to increase mill output without increasing costs, while saving energy and reducing CO2 emissions. Improved cement flowability reduces the effort for handling and transporting cement.

For decades TAVERO HEA2, TAVERO LGA and TAVERO MTDA grinding aids have been used throughout the world to optimize the production of cement by ball mills. The introduction of TAVERO VM grinding aids round out the product line with solutions designed specifically for vertical roller mills (VRM).

GCP pioneered the development of chemical compounds for use in cement grinding over 80 years ago. Today, we continue that tradition of excellence by innovating chemical additives for the cement industry of the future. This commitment to innovation is matched by a commitment to service. We gladly offer tailor-made solutions for individual plants and cements, provide training for cement plant personnel and audit grinding systems to ensure our customers extract the maximum value from GCP grinding aids.

zalta grinding aids | innovations | solenis

zalta grinding aids | innovations | solenis

Discover proven solutions to address your operational and sustainability challenges.

As high-grade ore deposits become depleted, mining companies must frequently tap into lower-quality ore. Accessing these ore bodies is often difficult and complex. Advanced chemistries and more energy are required to process and extract the ores most valuable elements.

Zalta grinding aids are designed to work in these demanding environments. Based on proprietary chemistry, this family of products reduces ore cohesion and adhesion throughout the grinding circuit, increasing throughput and eliminating production bottlenecks.

Zalta grinding aids lead to gains in grinding productivity by reducing cohesion and adhesion in the ore slurry. This decreases the viscosity and/or yield stress as the slurry moves through the ball mill, improving grindability by both cascading motion and freefall ball-striking motion.

The Solenis team offers the right people, technology and expertise to solve your most complex water treatment and process improvement challenges.

mastercem | high performance cement additives

mastercem | high performance cement additives

Master Builders Solutions'MasterCem product family encompasses an extensive range of grinding aids, performance enhancers and specialty products. These additives are specially formulated to greatly improve the performance parameters of cement by increasing production efficiency and quality, while at the same time minimizing costs.

Our innovations meet the current and emerging requirements of cement manufacturers and are adapted to work with a wide variety of composite cements. In addition, products are consistently backed by the technical support of Master Builders Solutions'globally connected cement experts.

MasterCem cement additives amplify grinding efficiency, resulting in a higher mill throughput and lower the clinker factor, with an overall reduction in CO2 emissions. Our performance enhancers modify and elevate cements properties, improving its strength, workability, and flow and ultimately upgrading cements usability and durability.

mining & mineral processing aids | mining solutions | solenis

mining & mineral processing aids | mining solutions | solenis

Discover proven solutions to address your operational and sustainability challenges.

Mining and mineral processing has changed dramatically over the last two decades. Long gone are mines that create hectares of tailings. Modern mining operations must extract more ore from smaller footprint sites while minimizing environmental impact. But these same mines increasingly encounter lower ore grades, more complex deposits and increasing pressure associated with the cost and supply of energy and water.

To stay competitive, mines and mineral processors must develop smarter approaches and practices tailored to their unique operational environment and must use next-generation mining and mineral processing aids that help to increase productivity. For nearly five decades, Solenis has been dedicated to helping the mining and mineral processing industry operate more efficiently and profitably. Our team of field professionals and applications specialists work side by side with mine personnel to design a total system approach tailored to their specific needs.

This technical expertise is complemented by a comprehensive portfolio of mining and mineral processing aids. With an extensive network of manufacturing facilities, Solenis is a worldwide leader in the production of chemical technologies for the mining and mineral processing industry. Our specialty process solutions, which include flocculants, antiscalants, grinding aids and viscosity modifiers, dont simply get the job done they change the game, making it possible for mining operators to improve process throughput and recovery, protect plant assets and the environment, and maximize profitability without incurring capital expenditures.

Our state-of-the-art portfolio of mining and mineral processing aids was developed and enhanced over the years in response to customer needs. These solutions, which enable mines and mineral processors stay competitive and profitable, include the following chemical technologies:

The Solenis team offers the right people, technology and expertise to solve your most complex water treatment and process improvement challenges.

grinding aids and scale control

grinding aids and scale control

BASFs Solutrix dispersants for mineral slurries are effective dispersants and rheology modifiers for calcium carbonate, kaolin and other minerals suspensions. In wet grinding applications, the rheological behavior of mineral slurry is an indication of the level of interparticle interaction or aggregation in the slurry.

Along with other important slurry properties that affect the grinding of mineral slurries, such as solids concentration, particle size and temperature, the use of dispersants in grinding has a significant influence on slurry rheology. Therefore, rheology is a useful variable to be controlled in industrial processes such as wet grinding.

BASFs Solutrix additives can improve the flow characteristics of high density slurries commonly found in grinding applications, allowing either more material to be ground with the same energy input or to grind more finely the same amount of material. High solid slurries can be produced with favorable rheological properties and this allows better pumpability. All these options help reduce the energy consumption in grinding.

While scale formation can often be greatly reduced (depending on the system chemistry) by the appropriate use of BASF Solutrix antiscalants, (Solutrix 11, 11(J) and 100) sooner or later there is nearly always a need to remove existing scale. Some scale minerals are amenable to acid cleaning and traditional strong mineral acids and weak organic acids have been used for this purpose for many years. Solutrix E is a product well suited to this application as it is a strong acid, dissociating completely for faster results than other organic acids, whilst being less corrosive and safer to handle than traditional mineral acids. Solutrix E has a primary area of application in the safe, efficient removal of scale from pipelines with minimal corrosion of the pipeline itself. There may also be additional areas of application such as descaling pumps, heat exchangers, tanks and mixers subject to appropriate safety procedures.

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