types of basalt crushing machine and price for sale | fote machinery
However, due to the hard nature of basalt, its processing requires multiple steps such as coarse crushing, medium and fine crushing, and sand making, etc. Different types of equipment have different effects on basalt stone. So what equipment is better for basalt crushing?
The processing of basalt stone is divided into three stages: coarse crushing by jaw crusher, medium and fine crushing by impact crusher or cone crusher, as well as sand making and shaping by sand making machine.
In the coarse crushing stage, the jaw crusher can complete the crushing of large basalt stones in your plant, which is helpful for the second stage crushing. Its feed size is 125-1200 mm and its production capacity is 1-1000 t/h.
The hammer crusher is a crusher with very high production efficiency and strong working capacity. It is suitable for crushing basalt stones and the basalt can be formed at one time without the need to configure a secondary crusher. It can crush basalt 1200 mm with a production capacity of 100-3000 t/h.
After the basalt delivered to the impact crusher/cone crusher for medium and fine crushing, the trommel vibrating screen is used for screening the basalt. The granulated basalt stone 40 mm are sent back to the impact crusher/cone crusher for re-crushing.
The impact crusher is mainly used for basalt fine crushing. The processed product has good grain shape and less needle-like materials. It can make basalt stones and other materials get a good crushing effect. Its feed grain size is 800 mm with a production capacity of 30-800 t/h.
The cone crusher is specially used to deal with the hard rock materials such as basalt stone. It can process basalt raw materials with a particle size of less than 560mm, and its production capacity is 36-2181 t/h.
At present, there are two main types of basalt sand making equipment on the market, namely VSI sand making machine (vertical shaft impact crusher) and HVI sand making machine. These two sand making machines can also be equipped with a mobile crushing station to form the mobile sand making machine.
The sand making machine has the function of shaping, so the products produced are cube with bulk density. The feed size of the sand making machine is 25-50 mm, and the output is large with the processing capacity of 12-520 t/h.
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basalt crushing plant layout and price - jxsc machine
Basalt has the advantages of strong pressure resistance, corrosion resistance, and good asphalt adhesion. It has been internationally recognized as a high-quality construction material for roads, railways and airport runways. Basalt is also a good quality aggregate for lightweight concrete in high-rise buildings. Due to its many pores and hard characteristics, it can be blended into concrete to reduce the weight of concrete, but it is also strong, but also has sound insulation and heat insulation. And other advantages, favored by the major building materials market. Basalt aggregate making is a very popular and promising industry.
How much does it cost to invest in basalt processing? What is the equipment used in the basalt crushing production line? how much is it? It is a topic that every investor is very concerned about. This article is for the basalt crushing production line configuration and quotation, for everyone to come together.
The basalt has a high hardness and a high silicon content, it is difficult to break and fine crush. In other words, hard materials cause more wear and tear on the crusher than fragile materials, which greatly increases the cost of basalt crushing. Generally, the crushing process of basalt is divided into three stages: coarse crushing, medium crushing, and fine crushing (sand making).
The large basalt is uniformly conveyed by the vibrating feeder to the jaw crusher for coarse crushing. After the coarsely crushed material is sieved by the vibrating sieve, it is transported by a belt conveyor to a impact crusher or a cone crusher for fine crushing.
Basalt coarse crushing equipment recommended: jaw crusher (1-2200 t/h). The jaw crusher has a large feed port, deep crushing chamber, simple structure, convenient installation and operation, and is suitable for primary coarse crushing.
Basalt medium crushing equipment recommended: impact crusher & cone crusher. Differences Impact crusher has a lower price, uniform discharge, less needle-like crushed product. The cone crusher is slightly more expensive, but the wearing parts have a long life. In the long run, the cone crusher is more durable.
Basalt fine crushing machine: VIS sand making machine, HX sand making machine, has a high stone crushing rate, high sanding rate, good finished grain shape. If you need clean sand finish products, use the sand washing machine for cleaning and dewatering.
Most basalt processing plants adopt a three-stage crushing process to reduce overall operating costs. 1. Medium-small scale crushing plant, usually adopts two-stage jaw crusher +sand making machine . primary jaw crusher and secondary jaw crusher can reduce the basalt size to below 60mm, third stage sand making machine to make the grain shape better.
3. As for the basalt crushing production line with less strict grain size requirements, the third-stage crusher can be canceled. Although the grain size is poor and the proportion of the needle-shaped stone is high, the running cost and the investment cost can be greatly reduced. Of course, the price of sandstone with poor grain size will be lower. As a railway track meteorite, it is generally not necessary to configure a counter-attack.
Related equipmentraw material warehouse, 490110 vibrating feeder, PE7501060 jaw crusher, B1000 conveyor26m, 250 cone crusher, B1000 conveyor28m, 2YK2460 vibrating screen, B1000 conveyor30m , sand making machine, vibrating screen, B800 conveyor 29 meters, B500 conveyor 15 meters, B650 conveyor 15 meters, B650 conveyor 20 meters, B500 conveyor 15 meters (3 units).
Related equipmentraw material warehouse, 38095 vibrating feeder, PE600900 jaw crusher, B80025m conveyor, PEX2501000 jaw crusher (4 sets), B80020 m conveyor, sand making Machine, B80027m conveyor, B65028m conveyor, B80015m conveyor.
JXSC is a well-known crusher manufacturer in China. With more than 20 high-tech patents, JXSC is a veritable high-tech enterprise. We produce a full set of basalt crushers, including jaw crusher, impact crusher, cone crusher, VSI impact crusher, vibrating screen, etc. In addition, we design the effective production line according to the actual situation to ensure safety and productivity.
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Dewo machinery can provides complete set of crushing and screening line, including Hydraulic Cone Crusher, Jaw Crusher, Impact Crusher, Vertical Shaft Impact Crusher (Sand Making Machine), fixed and movable rock crushing line, but also provides turnkey project for cement production line, ore beneficiation production line and drying production line. Dewo Machinery can provide high quality products, as well as customized optimized technical proposal and one station after- sales service.
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Limestone Gravel Granite Basalt Quartz Concrete Clinker Coal Stone Rock Mobile Rock Crusher Plant - Image Results. Mining Gold Ore Limestone Gravel Granite Basalt Quartz Concrete Clinker Coal Stone Rock Mobile Hammer Mill Rock Crusher. FOB Price: US $ 3500-20000 / Set. Min. Order: 1 Set. Type: Hammer Crusher. Motor Type: AC Motor. Motor Power ...
Quarry crushing plant can be applied to the crushing of limestone, basalt, granite, cobblestone and other rocks. The quality of the finished products after crushing can fully reach the GB14685-2001 standard, providing qualified aggregates for highways, railways, water conservancy, and concrete mixing plants.
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China Granite River Basalt Stone Quarry Cone Crusher . Granite River Basalt Stone Quarry Cone Crusher Machine Mining Equipment The PYB900 Hydraulic Compound Rock Cone Crusher Crushing Machine is widely used for secondary and fine crushing in the fields of mining, chemical industry, building materials, metallurgies and so on.
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stone crushing plant - automatic stone crusher plant | agico
The stone crushing plant is a kind of special plant for building stone production. AGICO stone crushing production line is a project launched by our company after several years of development and research. Compared with the traditional crushing model, it saves a lot of energy and labor. At the same time, it has the characteristics of reasonable design, reliable operation, convenient operation, high efficiency, and energy-saving. We provide the equipment and design the production line according to the customers specific needs. AGICO has the ability to provide you with the best technical support.
The stone crushing plant manufactured by AGICO mainly consists of a vibrating feeder, jaw crusher, impact crusher, vibrating screen, belt conveyorcentralized electronic control system, and other equipment. The designed output is generally 30-350 tons per hour. According to different technological requirements, we can also equip the dust collector, cone crusher, or other cement crushersto meet the different production needs of customers.
In the production process, large stones are evenly sent to the jaw crusher by a vibrating feeder for coarse crushing (primary crushing), then sent to the impact crusher by the belt conveyor for secondary crushing. After that, all the stones will be divided into three different sizes on the vibrating screen. The large-sized stone which beyond the specification will be sent back to the impact crusher by the belt conveyor for re-crushing, and then sent to the vibrating screen again forming closed-circuit multiple cycles until the completion of production.
Our stone crushing plant has a high degree of automation. Except for equipment start-up, shutdown, and daily maintenance, the whole plant requires almost no manual operation. Besides, our equipment is easy to maintain. The wearing parts are made of high-strength wear-resistant materials, with a small loss, and long service life, which can bring considerable economic benefits to customers.
This plant has been successfully applied in the crushing processing of limestone, basalt, granite, pebble, and other rocks. The product quality completely reaches the GB14685-2001 standard, which can be regarded as aggregate for high-grade highway, railway, water conservancy, concrete mixing plant, and other industries.
The performance of the stone crushing plant can be judged according to the product quality. There are mainly two quality indexes of crushed stone: the ratio of elongated and flaky particles and the content of the powder. If these two indicators exceed the specified range, the product quality is unqualified and cannot be used in large projects. The quality of crushed stones produced by our crushing plant is in line with the relevant standards. The content of elongated and flaky particles and powder in the crushed stone is very small and the product particle size is uniform, the particle shape is good with no internal crack, the compressive strength is high, and the granular composition is reasonable.
AGICO has large manufacturing workshops and professional processing equipment to ensure the fast and high-quality production of related equipment in the automatic stone crusher plant. In addition, we have more than 20 years of production and sales experience, the products are exported to all over the world, therefore, we can ensure the timely and safe delivery, reducing the time cost of customers.
AGICO provides EPC turnkey projects. It not only includes the manufacture of various specialized equipment in the stone crushing plant but also includes the plant design, onsite installation, real-time commissioning, equipment operation training and usual spare parts service.
Customization is the most basic service our company provides for each customer. We will design the production lines and choose equipment according to customers specific needs on stone specification, output, application, construction environment, etc. Every customer will get their satisfied stone crushing production line here.
Jaw crusher is mainly used for raw material coarse and medium crushing in the cement plant and crushing plant. According to the width of the feed port, it can be divided into three types: large type (feed port is larger than 600mm), the medium type (feed port is between 300-600mm), and small type (feed port is smaller than 300mm). It features small noise, small dust, simple structure, low cost, which is the idol choice for raw material crushing.
Impact crusher can handle the material with side length between 100-500mm and the resistance pressure no higher than 350mpa. It has the advantages of large crushing ratio, low power consumption and long service life. Its discharge size is adjustable, and after crushing, the material presents a cubic shape. As a crushing mill that can finely crush materials, it is widely used in building material, tone crushing, railway, cement, and chemical industry.
AGICO Group is an integrative enterprise group. It is a Chinese company that specialized in manufacturing and exporting cement plants and cement equipment, providing the turnkey project from project design, equipment installation and equipment commissioning to equipment maintenance.