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hosokawa alpine ball mill 270400

ball mills & agitated media mills | hosokawa alpine

ball mills & agitated media mills | hosokawa alpine

The classic ball mill Super Orion S.O.is suitable for dry hard crushing and achieves finenesses of under 10 m.For superfine dry grinding: The energy-efficient Pulvis combines a vertical agitator bead mill with a high-performance classifier and is also suitable for grinding hard materials. It achieves a fineness of up to d97 = 1 m. The ATRis characterised by a compact design and high power density. It can achieve a fineness of up to approx. 80% < 2 m.For wet grinding: The robust ANR is suitable for wet grinding of the finest calcium carbonate and other mineral flour slurries.

Ball mills have been used to produce high-quality mineral flours for many years. They are suitable for grinding medium-hard to extremely hard, brittle and fibrous materials. Specific applications include industrial minerals, metal oxides, glass, graphite, limestone, quartz, zircon sand, talc, ceramic paints, inorganic pigments, titanium dioxide, etc.

Ball mills and agitated media mills work according to a simple principle. The balls are freely movable grinding media in a vertical or horizontal drum. The drive sets this drum, and therefore also the balls, in motion. The material to be ground is then crushed between the balls by impact and shear forces. The fineness achieved is also determined by the size of the balls: The smaller the balls, the finer a product can be ground.

The agitated media mill is a special form of ball mill, in which an agitator with stirring elements or an agitator body sets the balls in motion. Hosokawa Alpine offers a range of agitator bead mills for wet or dry grinding.

An important point when using ball mills is the speed. The speed must not be too low, otherwise the balls will just roll off the product will not be ground. Excessive speeds do not have the desired result either, as centrifugal force would then hold the balls against the drum wall, also preventing the product being ground.

Our test center can perform product trials with your test material. This enables you to find the right speed range and the optimal solution for your requirements, including the required fineness. Test which of our ball mills and agitated media mills are best suited to your needs.

Do you want to relieve bottlenecks in production? Do you need grinding support at short notice? Or perhaps buying a new ball mill is out of the question for you for financial reasons? Then we have two alternatives for you: On the one hand, rental machines can be a practical solution for you. On the other hand, we also stock a range of used machines. They are refurbished with original parts and can be adapted to your individual requirements. Get in touch with us!

machines | hosokawa alpine

machines | hosokawa alpine

We offer a vast range of machines designed for comminution technology: from crushers for preliminary comminution to agitated media mills for particle sizes in the nano range. Because our machines are available in many sizes, it is child's play to find the best design for your process. Regardless of the material of construction or design, i.e. mild steel, stainless steel or with ceramic lining, in pressure-shock-proof or pharma-qualified monobloc design with polished surfaces: you will always find the optimum machine for your requirements in our range.

classifier mills | hosokawa alpine

classifier mills | hosokawa alpine

There is no such thing as a universal mill that optimally meets every requirement in terms of fineness, throughput, energy efficiency, wear, contamination-free grinding and cleaning, etc. For this reason, ALPINE offers a wide spectrum of different designs which enables an optimal solution to be found for each problem specification.

alpine so ball mill | brochures & videos | hosokawa micron powder systems

alpine so ball mill | brochures & videos | hosokawa micron powder systems

Regardless of whether the feed material has a Mohs' hardness value of over 4, or is a soft material such as limestone, talc, or baryte -- which would nevertheless cause a high degree of wear in high-speed mills because of hard and abrasive constitutents -- Super-Orion ball mills ensure low-wear and cost-effective processing. We have continuously improved the ball mill over the years from a simple machine for the industrial minerals sector to a high-tech machine for the mineral powder industry. The original milling principle and the unparalleled robustness of the machine have not changed. Today, there are three different standard designs available.

Ball mills are giant drums that are filled to between 30 and 40% of their volume with freely moving milling media -- in this case, balls. The diameter of the balls is between one and several centimeters to suit the application -- smaller balls for fine milling results and larger ones for coarser milling tasks. The drive sets the milling drum into slow rotation and the bed of milling media is thus activated, i.e. the balls are lifted and then impact back against the bed.

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