magnetic separators | prab
Remove ferrous material, including sludge and chips, from both water soluble and neat oils with high intensity ferrite or rare earth magnets. This unit is used as a pre-filter to limit contaminants from reaching subsequent industrial filtration equipment. Typical applications include centerless and heavy stock removal grinding machines, honing, and gear cutting machinery.
PRABs line of magnetic separators employ high-intensity ferrite or rare earth magnets within a fully energized rotating drum to continuously remove ferrous particles from the flow of liquid. These systems are often used as a pre-filter to limit contaminants reaching subsequent filtration equipment.
Magnetic separators are well suited to processes where ferrous and non-ferrous contaminants are mixed with water-based coolants or straight cutting oils. They can also be used to enhance chip processing tasks and help you get the most out of your industrial filtration equipment.
Magnetic separators employ high-intensity ferrite or rare earth magnets within a fully energized rotating drum to continuously remove ferrous particles from the flow of liquid. These systems are often used as a pre-filter to limit contaminants reaching subsequent industrial filtration equipment. PRAB offers 4 models depending on your application needs including MCA, MCA-J, SS, and MSK.
Rare earth models are used when there are large amounts of ferrous fines (smaller than 40 micron), large amounts of sludge accumulation in a machines coolant tank, or when the coolant has a high viscosity rating such as straight oil.
Magnetic separators employ high-intensity ferrite or rare earth magnets within a fully energized rotating drum to continuously remove ferrous particles from the flow of liquid. This scrap metal equipment is often used as a pre-filter to limit contaminants reaching subsequent filtration equipment and are well suited to processes where ferrous and non-ferrous contaminants are mixed with water-based coolants or straight cutting oils. PRAB offers 4 models depending on your application needs.
Product Brochure: Magnetic Separator Product Family
Product Brochure: Magnetic Separators MCA
Product Brochure: Magnetic Separators Model MCJ-A
Product Brochure: Magnetic Separators Model MSK
Product Brochure: Magnetic Separators Model SS
Other Downloadable Content
PRAB Fluid Filtration Solutions Product Selection Chart Brochure
PRAB Fluid Filtration Systems and Wastewater Treatment Brochure
PRAB Filtration Spectrum Brochure
PRAB Builds Equipment for the Toughest Jobs in Manufacturing and Metalworking
PRAB completes comprehensive sample testing to establish an accurate understanding of the unique characteristics of your mixed solution and its industrial applications. This test determines the correct centrifuge system design and capacity to optimizes the filtration process within your facility.
Proven to Decrease Fluid Disposal Costs By Up to 90% Documented Results Achieved by PRAB Customers: REDUCED COOLANT COSTS We have seen around a 75% savings on new coolant purchases. Alexandre Blinov, Koss Aerospace INCREASED OIL SAVINGS Over $212,000 a year in oil savings. I am in shock along with everyone else in my 
Metalworking operations are often faced with unavoidable costs that are beyond their control. Two of the largest this year have been tariffs, and the cost of cutting fluids. Fortunately, there are many back-end solutions to help offset these costs that will add more value to metal scrap and spend fluids, and move profit margins in a positive direction. Machine 
Product Selection Chart Model # Flow Filtering Efficiency Application Tramp Oil Separator 3-150 gpm (11-568 lph) Coolant Guardian Coolant Recycling Systems 90-1,500 gph (341-5,678 lph) Coolant High Pressure Coolant Filters Coolant Magnetic Separator 5-265 gph (19-1,003 lph) 50-100 micron Coolant Paper Bed Filter 5-250 gpm (19-946pm) 15-50 micron Coolant/Wastewater Magnetic Separator & Paper Bed Filter 5-265 
magnetic coolant separator manufacturer and supplier in india
In magnetic coolant separator (magnetic dust separator), the coolant fluid with iron dust particles falling by gravity to the inlet of the separator from the precision machine tools such as grinders, milling machines, automates etc. The coolant with iron impurities come into contact directly with magnetic drum and extracts all iron particles.
Jaykrishna Magnetics Pvt. Ltd. is the leading manufacturer and exporter of Magnetic and Vibratory Equipments in India. We are established since 1978. The unique and premium structural design imparts quality and elegance to our products. Our focus is on continuously improving our process, service and products to exceed the benchmarks set by our competitors and offer better products to you.
eriez - magnetic coolant cleaners
Eriez Coolant Cleaners are designed for use with surface grinders, gear grinders, honing and lapping machines, broaches, milling and drilling machines face grinders, oil reclaiming machines - wherever clean coolant is needed. These cleaners keep machine tools running longer and more accurately with lower costs per unit produced.
Indexing Coolant Cleaners from Eriez, available with either a smooth-faced or extended- pole roll, are used when both ferrous and non-ferrous contaminants are present. No replaceable filter medium is required.
The magnetic roll, under which the coolant flows, rotates intermittently. The magnetically attracted material builds up a mass of fine hair-like particles between the magnetic roll and the housing. This accumulation serves as a filter medium to entrap fine non-magnetic particles such as grinding wheel scale or other coolant contaminates.
The mass of magnetically-held materials accumulates until it restricts the passageway between the magnetic roll and the housing, causing coolant to back up into the sump. The rising coolant level activates a pressure-type level switch; the magnetic roll is then automatically indexed forward, which moves the packed filter plug from the restricted passageway and permits coolant to once more flow through the magnetic field.
The second type of Eriez Coolant Cleaner, the continuously rotating model, is also furnished with either smooth-faced or extended-pole rolls. These units are designed for use where little or no non-magnetic material is contaminating the coolant.
Coolant fluid is gravity fed to the Eriez cleaner where it flows under the magnetic roll. The rolls powerful permanent-magnetic field reaches out and captures ferrous contamination in the fluid. Since the roll surface is revolving against the current flow, large and small ferrous particles clinging tightly to its surface are carried upward out of the liquid. Coolant fluid drains back down into the hopper as ferrous particles are removed by the scraper blade. Chips, grindings and other contamination are scraped off the drum and deposited on the inclined scraper blades. Chips will build up on the scraper blade and slowly move to the discharge lip which slopes down to a waiting receptacle.
Eriez Xtractor Rare-Earth Coolant Cleaner utilizes a powerful magnetic field designed to maximize capture and remove fine ferrous particles from a coolant. Its unique magnetic-circuit design makes the separator much stronger than all other conventional permanent-magnetic separators, which use alnico or barium ferrite elements.
Available in four sizes, the unit will handle up to 30 gallons per minute of water-soluble coolant per foot of drum width (4 lpm per cm of width). Each model is powered by a standard TEFC 230/460V, 60 Hz, 3-phase motor.
Eriez Xtractor Rare-Earth Coolant Cleaners utilize a powerful magnetic- circuit design to maximize magnetic-field strength. The resulting high field provides the most effective separation response of any drum-type magnetic separator. In operation, liquid contaminated with fine-ferrous particles enters the sump area and flows past a counter-rotating magnetic drum. Particles attracted to the drum are held tight and lifted to the top, where a mechanical-discharge mechanism moves them to a discharge chute. Cleaner liquid is discharged from the bottom of the separator.
storch magnetics - chip coolant separators | storch magnetics
Keep gravity liquid flows, coolants, wash systems and more.CLEAN with Storch Hi-Energy Rare Earth Self-Cleaning Magnetic Chip Coolant Separators (CCS Series) or Specials Built-to-Suit your unique or larger central applications. Storch CCS-Series nearly eliminates costs of paper filter media, labor to change/clean filters, tanks and fluid lines. Your Liquid or Coolant is directed into the powerful permanent rare earth industrial magnetic rotating drum face, resulting in a magnetic cake screen of ferrous, and trapped non-ferrous when operated in optional Index mode.
magnetic separators - smartskim coolant recycling
Magnetic separators can be installed on individual machine tools, coolant systems, parts washers & rinse tanks, hydraulic lines, and heat treat quench tanks. Magnetic separators are also a great retrofit to existing filtration systems. These high intensity magnets build up a matrix of contamination that not only remove small ferrous fines, but non-ferrous fines also get caught up in the matrix and become a filter aid themselves. Our magnetic separators will remove contaminants to submicron levels without consumables, are simple to clean and produce a dry waste thats easily disposed.
Our coolant consumption was cut by 50% and waste disposal costs cut by 75%. Machine coolant levels and concentrations were more consistent resulting in better tool life. Machine cleanouts were quicker, which allowed for scheduled maintenance.