crushers, grinding mill, mobile crusher machine for quarry, mining, construction
K&W Mining Machinery is a World leader in the design, manufacture and supply of specialist crushing & screening equipment for the mining, aggregates, recycling and process industries. Our goal is to provide the finest-quality products and services to our customers and to do so more efficiently and economically than our competitors.
HGT Hydraulic Gyratory Crusher is a primary crusher integrated mechanical, hydraulic, electrical, automated and intelligent control together. And the automatic control system, its the greatest feature, makes operation more convenient.
fabo company | mobile crusher plants | mobile crusher and washer
We are a manufacturer company that meet the needs of the construction and mining industry and exports our products to many countries at the same time. High quality, affordable price, ergonomic design and years of experience have made Fabo Company the top brand in the world.
Fabo Company provides easy and practical solutions any time and anywhere to all its customers with professional team, before and after sales. We focus on supplying our customers excellence in those services and products with the highest desire to gain total customer satisfaction, confidence, and enthusiasm.
For our society following up the latest technology, could be difficult in some cases. But todays technology is so fast that it can often be difficult to follow. The crusher machines that generate large stones, rocks, ore etc. into small pieces are generally called Crushing and Screening Plant. In particular, the rough materials obtained in stone quarries can be crushed to small sizes and used in asphalt roads or construction sectors. FABO manufactures and installs mobile and Stationary type Stone Crushing and Screening Plants according to customer requirements. Crushing and Screening Plants can be used in many sectors such as recycling, quarries and ore. Also it can be used in mineral beneficiation facilities and urban transformation. Thus, can be found an answer for the question of What is Crushing and Screening Plant.
It is also possible that there are contradictions such as the question of What is Concrete Batching Plant. Concrete plants are named where ready-mixed concrete components which are cement, water, sand, gravel, crushed stone or aggregate type are stocked mixed with certain amounts and become ready-mixed concrete production and filled to the transmixers. The concrete plant composed of mechanical, electronic, pneumatic and hydraulic systems and equipments which precisely weighs and carries the quantities of the materials of forming the concrete. These equipments constituting the concrete plant which includes; aggregate bunker, aggregate weighing bunker and conveyor, mixer feeding conveyor, cement weighing hopper, water weighing hopper, additive weighing hopper, cement silo, cement screw, mixer, and automation system takes part in. There are placed different types and capacities of Concrete batching Plants in market. It differs from each as Fixed, Mobile, Compact and Skipped Hoist. Mostly production capacity varies between 30m3 and 180m3 per hour.
Nowadays it is so difficult to learn even the names of some of the manufactured machines because of the rapidly developing technology. But this word became most popular in this sector. It is also very easy to find answers to the questions of what the jaw crusher is. Jaw crushers are generally designed for the first stage to crush the hardest materials such as granite, basalt, gabbro etc. Hard rocks discharges into feeding bunker and with help of vibro-motors, feeding bunker feeds the jaw crusher. After crushing process it pours the material on the conveyor belt. Jaw crushers have a wide range of uses in the aggregate and mineral processing industry. Especially it is used to get gravel and various crushing processes in quarry materials.
Vertical shaft Crushers which operating with high rotor speeds, is used for sand making of high hardness and high abrasiveness materials such as riverstone etc. VSI crushers shoot and crush the material, which entered into the rotor, by throwing them to the lining of stones stone box which formed in the stator naturally and to the materials which entered in the system from the outside of the rotor crushing stones by hitting Stones. VSI crushers are used to crush Non-flammable and non-explosive mining materials. With this method, the possibility of wear and tear in the crusher is reduced. Abrasion occurs only in parts which function to spread the material at high speed in the rotor core. Diamond tips are used to minimize abrasion in these areas. The biggest advantage of these machines is that the cost of operation is much lower than horizontal rotor crushers, and the breakage of small stone particles with high rotor speed. The disadvantage is that above 45mm materials affects the efficiency and capacity of crushing and decreases the performance
Impact crushers are the most preferred crushers to bring the medium hardness and hardest stones such a limestone, riverstone etc. to the desired size. Impact crushers used as primer crusher and secondary crusher can be preferred to obtain finer material than jaw crusher. Another feature of impact crushers is that abrasion parts can be replaced and that the crusher prolongs its life. Maintenance is easy with its hydraulic pistons. It is preferred by companies that will produce up to 600 tons. Fabo impact crushers offer low operating costs, with long life, fast and easy maintenance as well as strong performance.
The new generation mobile crushers are at the top place of the most preferred machines in recent years with their easy and low-cost installation. Especially in recycling industry, marble wastes and these kind of properties are the reason for preference in the field. A complete plant; All the machines are installed on the trailer, saves the occupation space,enhances the working efficiency. Mobil Crushing Screening Plants are suitable for short-term work. The Mobile Crusher Plants are easy to transport and install. After the completion of the short-term work, it can be carried by a single truck head to other worksites and installation of the plant can be done on the same day. Firms choose between these facilities depending on their working time. All these facilities can be produced with different capacities and different crushers. Movable crushing plants provides a new field of business opportunities for contractors, quarry operators, recycling and mining applications. It offers high efficient and low cost project plan without environment limit for the client.
These machines specially designed to produce dust and sand. 4 pallet system rotors are used for the purpose of production. The pallets are reinforced with a straddle suppor system behind it. The crushing plates are mounted on the pendulum by means of a sliding system, by crushing the crushing plates against the pallets on the rotor and making high speed crushing. The pendules can be mechanically adjusted according to the desired product size. Pallets, crushing plates and liners can be chosen as chrome or manganese alloy according to the type of material to be used. All kinds of maintenance, repair and change operations can be easily done with the 180 degree opening covers in the body.
FABO is a machinery manufacturer company has been established at zmir province industrial site in 2003. Since then, FABO mainly produces mobile crushing plants, fixed crushing plants, mobile and stationary concrete batching plants. Fabo has always been a pioneer in the machinery industry by quality-oriented manufacturing with Professional and experienced technical staff. Besides constant customer services which FABO pay real attention.
Among long years, FABO team worked with a lot of local and international construction machinery manufacturing companies around the world. Which help our company to gain a great experience. Since 2010 till now, FABO continues to provide its services at Yazibasi industrial site zmir city Turkey.
We have provided our crusher machines and concrete batching plants to many local big firms in Turkey, and we have also exported them to many countries in Europ, Africa, Asia; Oman, Egypt, Yemen, UAE, Iraq, Algeria, Morocco, Sudan, Ghana, Cyprus, Azerbaijan, Kazakhstan, Tajikistan and others.
Our company has made a long successful journey with providing high quality and competitive prices besides a unique service summarized in focusing on after sales services, where we look forward to effective business partnerships. From this point, our company undertakes to provide the best practical and quick solutions when any problems ocur related to the project.
Our products of crushing & screening plants and concrete mixing plants are manufactured with high precision and using the latest engineering technology. We also offer the most suitable equipment according to the environment and working conditions. Therefore, we obtain compatible equipment that works in harmony and efficiency at the highest level of production, which makes all kinds of services and spare parts easy and possible at any time.
We are providing our services with team of expert engineers and professional technicians. Our vision is to become a global brand in the field of crushers and concrete batching technologies, and to be able to provide these unique construction machines with cheaper prices in the future.
And we see our mission is to help in creating projects that are beneficial to the environment and society, and to keep an internal working environment where workers perform their duties with happiness and effectiveness while protecting the highest quality of products. With this approach, FABO always aims to provide a problem-free projects.
Fabo Company, which has taken its place as a required company in this sector, is now looking through its high objectives, to introduce itself more in international level. This is clearly reflected in our products and services which are made according to international quality management systems. In addition to the continuous research and audit on the policy and quality systems to provide always the best.
As important as quality, Fabo gives importance to the speed and reliability of the work, not only by maintaining the existing conditions but by constantly seeking growth from all directions and providing new services. With Teamwork based on analyzing the causes and outcomes of the events in order to reach our objectives in practical and rigorous ways at the same time.
What is a crusher plant?
Those days, most of stony material from quarries are used in general and road constructions. But before they can be used, this material should be crushed into smaller pieces to be suitable for these Works. This operation is being done by heavy work machines that called crushing and screening plants. By those plants you can get any sizes are required of material. Those machines are available in many types, sizes, and different technic specifications which make them able to crush any type of material regardless of its hardness level.
Crusher plants are designed according to type of material to be crushed, its sizes and hardness level. In addition to these things, crushers showing difference by the used crushing systems and speeds. And by the work environment of these machines and the work they do, the most selected types are mobile crusher models, portable on wheels or tracked crushers. Where they are used in terrible terrain and places that are not suitable for setup a stationary crusher plant, mobile crushing plants provides easy setup and operating using hydrolic system, and also easy portability between work sites.
These plants can be easily operated by one person, and also can be moved using one truck head, these things brings an important features to the plant by minimizing time and effort in order to make more gains.
mobile stone crusher in india, portable crushing machine for mining plant
India has the potential to produce $400-500 billion worth of oil and gas, gold, silver, iron ore, copper, coal, calcium, rock phosphate and others. It is bound to generate substantial revenues for the government, which will be helpful in developing infrastructure for the country.
This will also create employment for 10-15 crore people, by setting up over thousands of new large, medium and small scale industries for processing natural resources. The GDP will improve and the current account deficit will come down, making it a win-win situation for all.
India is blessed with iron ore reserves, like Australia and Brazil, but the difference in production and outlook is immeasurable. Except iron ore, India also has abundant many other types of minerals, such as coal, bauxite, copper, limestone etc. Mining is the only sector with the true potential to make India an economic powerhouse.
Mining operation involves many different operations, including drilling, blasting, extraction, quarrying, crushing, grinding, screening, conveying, separation, processing etc. Crushing is the primary and integral operation in mining industry. Stone crushing can be operated in three stages according to production requirements. SBM provides complete range of crushing machine for mining plant and mobile stone crusher in India.
In stone crushing operation, the feeder or screens separate largeboulders from finer rocks that do not require primary crushing, thus reducing the load to theprimary crusher.The stone that is too large to pass through the top deck ofthe scalping screen is processed in the secondary crusher. Cone crushers are commonly used forsecondary crushing. Tertiary crushing is usually performed using cone crushers or other types of impactcrushers. Stationary crusher machine is gradually replaced by portable crushing machine due to its truly flexibility and mobility for various crushing applications.
Mobile Jaw Crusher Plant
The mobile or portable jaw crushers combine a high reduction ratio and increased capacity with any feed materials: from extra hard rock to recycled materials.Mobil jaw crusher is designed to crush all rock types from the hardest granites to abrasive ones and recycle materials. It has excellent crushing capacity andmobility.
Mobile Impact Crusher
The portable impact crusher is ideally suited for crushing medium hard stone like limestone and all mineral-based demolition materials, such as bricks, asphalt and concrete. Portable impact crusher can achieve crushing capacities up to 800 tph.
SBM offers a complete range of impact crushers for stationary, semi-mobile and fully mobile applications in both primary and secondary crushing.Combining high capacity, large feed size and compact transport dimensions, the mobile impact crusher machine complements the proven and comprehensive product line of mobile crushing plants.
Mobile Cone Crusher
In portable applications with requirements for efficient secondary, tertiary and fine crushing with high productivity, good reduction ratio and excellent cubicity requirements, the best choice is SBM portable cone crushing plant. It is easy to operate and maintain, with compact structure, it is convenient to move and install for different applications. SBM provides high quality mobile stone crusher in India. Please contact us for more information.
choosing a mobile impact crusher for recycling what you need to know
RPN connected with product experts and Canadian distributors representing eight of the leading global manufacturers of mobile impact crushers to gain a little more insight into the benefits, features and evolution of this integral tool of today's C&D, concrete and asphalt recycling industries.
Mobile impact crushers, also known as the tracked impact crusher or recycling impactor, are recognizable mainly due to the fact that these crushers are mounted on a tracked undercarriage. Overall range of capacity for mobile impact crushers is roughly about 100 to 500 tons per hour.
Today's mobile impact crushers are especially ideal for smaller-scale recycling operations, for on-site recycling of demolition waste, and for tight-space urban and roadside applications. These units feature a diesel or electric drive system, are transportable by trailer, and can be simply driven off at the location of material that needs to be processed, and go to work very quickly.
With their capability to produce accurately-sized end-product with a cubical end product shape, mobile impact crushers work well as closed circuit stand-alone plants, or they can add significant productivity to any operation, working in tandem with a jaw crusher or screen plant.
Tracked impact crushing plants have evolved greatly over the last several decades, as their designs have been continuously updated and as the crushing market has changed. Major trends include the introduction of electric drive and hybrid systems as opposed to diesel-hydraulic drive systems, and decreases in size, weight, fuel consumption, cost-per-ton, and sound and dust generation.
Today's mobile impact crushers are ideal for use in a wide range of applications, including as a mobile recovered concrete crusher, or for asphalt and mixed C&D waste. They are available compliant to Tier 4 Final emissions standards, and can be equipped with or without a built-in screen, as well as many options specifically geared towards creating recycled materials. Todays mobile impact crushers are safer, more mobile, easier to maintain and operate, and are available with sophisticated machine automation and monitoring.
"The growth in recycling of concrete and asphalt recycling industries has led to higher demand for smaller, more mobile crushers," says John O'Neill, McCloskey International's VP of sales. "Over the last 10 years we have improved our control panel systems to provide operators with more knowledge and information about what is going on inside their machines at all times. The units are also easier and faster to set up."
According to Daryl Todd of B.C.-based Frontline Machinery, the Canadian dealer for Belgium-based crushing and screening plant manufacturer Keestrack, "Wesee a strong movement towards turning concrete and asphalt rubble materials into higher quality recycled materials such as construction sand, washed recycled drain rock, road mulch, RAP (reclaimed asphalt pavement) and a host of other quality products with a much higher value.
"The impact crusher's ability to handle steel-reinforced concrete, along with custom options, such as plastics and wood-waste removal systems, washing systems and more, has enabled recyclers to create much higher quality end products, and crush and process materials previously deemed only waste, or too difficult to process."
"The reason is the quality of the material and very cubical shape produced. The impact crusher is a first- and second-stage crusher in one unit, so you can crush a 600-mm product down to a final product for resale as recycling aggregate.
"Our machines are excellent in recycling asphalt, as we can slow down the rotor speed to crush the asphalt, but not the aggregate inside the asphalt, so the material can be reused in asphalt mixing plants, a huge savings on cost."
According to Norbert Dieplinger, Austria-based SBM Mineral Processing's international business development manager, "Specs are getting tighter so crushers must be much more accurate than in the past. For example, a few years back you could just crush aggregate down to 0- to 3-inch material and use it for road base. Now, engineers are allowing the use of more and more recycled asphalt into their mix, instead of all-natural aggregate and crushed concrete, and not just as road base material. With impact crushers, the shape is exactly what you need, you can get down to smaller sizes and they can process building debris with rebar."
Alexander Taubinger, Rubble Master's managing director and VP sales, says "Cost of ownership and costs per ton are key figures for our customer base." Rubble Master machines feature a diesel-electric drive that burns less fuel, and low maintenance costs are due to the company's latest design and product development.
"Back in the day, it was all about tons per hour. Machines were built overly strong and heavy with large, inefficient power solutions. This is second or third priority these days, since contractors have to meet other job requirements when it comes to most recycling applications."
He adds that with respect to end markets, Rubble Master has always been focused on the final product size and quality. "Lots of contractors still only think about reducing the size of material. It's all about reusable and resalable product size and quality these days."
The changing value of recovered metal, especially over the last decade, is a consideration for all recyclers and contractors managing recycled materials. For users of mobile impact crushers in the processing of concrete and C&D rubble, even with the fluctuating price of recovered steel seen over the last several years, efficient metal separation remains a key component.
"Unfortunately, with the way things have turned as of late, scrap iron is not worth a lot. But I can tell you that having systems in place to remove it is paramount," says Tim Harms, crushing and screening product manager, Kolberg Pioneer (a KPI-JCI & ASTEC Screens company.)
"If you have any metal contamination in your end product, you'll be in trouble trying to resell that product. So it's very important to get it removed. Ten years ago, scrap was of higher value and that was part of the equation. Now it's just the fact that you need to get it out so that you can resell the product. Impact crushers are very good at liberating scrap iron from concrete."
Stephen Whyte, product manager, mobile product development, KPI-JCI & Astec Mobile Screens, adds that the growth of the contractor/rental market has also been key in driving the growth of all tracked crushing and screening plants.
"Guys today can load a tracked impact crusher, go do a job for a week, load it off on the weekend, and they can be set, ready to go on the next site the following week," says Whyte. "It's the contractor/rental market that's really driven the mobile impact crusher market."
He adds that for impact crushing in general, mobile, tracked units are the least path of resistance to get into the business. "You've got the highest reduction ratio. You've probably got the lowest capital investment. And you can get the most bang for your buck'. Almost always you will see entry-level tracked impactors as the first choice for contractors getting into the C&D materials recycling business, no matter the brand."
The stand-out feature of the mobile crusher or tracked impactor for recycling applications, is its mobility, combined with high productivity per hour. Units are fully self-contained on their tracked undercarriage and can easily be driven off a trailer by one operator and quickly put to work, with excellent capability for moving directly to materials. Some models are even capable of tracking (moving about on their tracks) while crushing.
"The ability to move within the job site and job to job is important to the contractor, or other end user, thus driving the demand for portable crushers," says Jody Beasley, national sales director at Screen Machine. "One of the biggest expenses in material processing is physically handling the material. Every time material is moved, labour and expenses are involved. Tracked impact crushers bring the machine to the job site, right to the pile, and allow for very efficient material processing.
"It's all about tons per hour. Our machines have been designed to produce maximum tonnage and one significant way they do that more efficiently is through our patented Crusher Relief System. The Screen Machine Crusher Relief System allows the operator to raise the crusher lid up to six inches while the machine is in operation. This is a huge help in preventing jams inside the crusher and ultimately delivers thousands of additional tons of product over the life of the machine."
According to Stephen Whyte, KPI-JCI and Astec Mobile Screens, "Mobile impact crushers are higher capacity than they were when they first came on. When the first tracked machines came in, they were seen as crushers that were highly portable but would do less weight than the typical portable [trailer-mounted] machine. Whereas now, some of the tracked machines we manufacture can reach those same capacities, and compete with the portable setups.
"Another great feature with our impact crushers is that they allow operators to crush and track at the same time," he continues. "This is why you'll see a lot of these units being used along the highway. One operator can basically load the machine and operate the tracked crusher at the same time."
"This is very important," adds Kolberg-Pioneer's Tim Harms. "You can be crushing and don't have to disengage the crusher to track the machine. You can continue to crush while the machine is being moved around on its tracks, which is a big advantage with respect to time savings. Time is of a huge value. If you lose 10 percent of your time, just because you've got to wait for the crusher to stop so you can move it, those are dollars."
Traditionally, mobile impact crushers have used a diesel-hydraulic engine for the track-drive and power to the crusher. The advent of electric-drive and hybrid systems is one of the main advancements that has occurred over the last decade, and its development is seen by many as one of the most significant trends going forward, especially considering the importance of fuel efficiency, rising transport and operational costs and the global focus on reducing emissions.
"Lowest cost per ton produced is crucial in the customer's business," says Metso Minerals' product manager, Jouni Hulttinen, who adds that main focus areas in their Lokotrack line development have been ease of transport, maintenance and service, as well as safety and energy efficiency.
"Energy efficiency has been a very focused development area," says Hulttinen. "We have reduced fuel consumption up to 20 percent with our tracked impactors." He says one good example is the Lokotrack LT1213(S) (S' designates a built-in screen component) which uses a stand-by function' where the machine switches to idling mode if there is no load on the engine. "Just five minutes on stand-by, per hour, can save 10 litres of fuel per day."
According to Norbert Dieplinger, the drive systems in crushers manufactured by SBM are available as diesel-electric or can be run 100-percent electric. "Not only does electric power reduce the carbon footprint, it can save contractors up to 30 percent on fuel costs when you compare them to the diesel-hydraulic drive systems that were common in the past and are still used by lots of manufacturers," he says.
"This permits high fuel efficiency and allows optimal loading of the crusher," explains Joe Schappert, Kleemann's senior technical sales manager. "Outstanding performance is made possible in part by the extremely efficient direct drive, with which these machines are equipped. A latest-generation diesel engine transmits its power almost loss-free directly to the flywheel of the crusher, via a robust fluid coupling and V-belts. This drive concept enables enormous versatility, as the rotor speed can be adjusted in four stages to suit different processing applications."
A first question to ask when considering a purchase, according to McCloskey's John O'Neill, is: what do you want the machine to do? He says it is necessary for a solid sense of reality to be a big part of the buying decision. "Too many times the customer is upset because they expect peak performance to be the norm, when they need to be looking at all aspects of their operation and how it can support the crusher and the desired end goals or products."
"What kind of support equipment is available and can it support the tonnage capacity of the crusher?" he asks. He adds that other important questions include: Who are the customers? What is the application you intend to use it for? What spec are you working with? How large are the piles to be crushed?"
"If the impact crusher needs a part or maintenance items, can you be confident that the manufacturer will get those parts to you as quickly as possible?" asks Screen Machine's Jody Beasley. "Our machines are manufactured in Ohio, and all parts orders are fulfilled here. We pride ourselves on the fact that more than 97 percent of in-stock parts orders ship the same day."
"All impactors are not created equal, and the differences are significant," says Daryl Todd, Frontline Machinery. "We strongly suggest taking a close look when comparing various models. Start off with the technical specifications, including engine horsepower, the weight of rotor and blow bars, as well as ease of transport, machine weight and dimensions."
Todd says there are many questions to ask, including: Is the rotor direct-drive from the engine, electric drive or hydraulic drive? What is the hopper capacity and feeding height? And what are the after-screen options - single-, double- or triple-deck? Does the machine have the ability to track while in full production? What type / quality are the key components such as hydraulics and electronics? And what is the type and quality of steel used in the frame, crusher housing and rotor? He adds that any mobile impact crusher should also have a user-friendly design, with ease of changing blow bars, and ease of access for maintenance and servicing.
Keestrack's Michael Brookshaw says one of the main questions to ask when considering an impact crusher is: can you transport the unit with your own transport means? "The material that you need to crush in your area is important," he says.
"Look at the costs per ton involved on the purchasing and running of the unit. What are the amounts of material that need to be crushed? Are they large deposits of 30,000 tons or smaller deposits of 500 to 1,000 tons? You should also consider the feed size and capacity that you will need. Would electric drive provide an advantage on the environmental side of the business?"
He adds that the technical aspects of the unit are also very important. Electric drive, pre-screen before the crusher, crusher overload system, pan feeder under the crusher, weight, as well as service and operator friendliness of the unit are all areas that need to be considered. Joe Schappert from Kleemann says that buyers considering a purchase should make sure they choose the correct size for the application and consider how product will flow through the crusher.
"The Kleemann Continuous Feed System (CFS) manages a more equal loading of the crushing area, in which the conveying frequencies of the feeder trough and the pre-screen are adapted independently of each other to the level of the crusher, thus significantly boosting performance.
"Our new impact crushers are differentiated by their size and productivity," continues Schappert. "Our model MR 110 Zsi EVO 2 has a crusher inlet opening of 43.3 inches (1,100 mm), and the MR 130 Zi EVO 2 has a crusher inlet opening of 51 inches (1,300 mm). These provide feed capacities of up to 350 or 450 tph, respectively.
"Consider diesel-electric drives," he adds. "Our latest EVO 2 Mobirex mobile impact crushers utilize direct-drive crushers and electric drives for the vibrating conveyors, belts and the pre-screen. This permits high fuel efficiency and allows optimal loading of the crusher."
Looking ahead, Daryl Todd of Frontline Machinery says there will be more hybrid technology, electric/diesel hybrids, meaning reduced fuel consumption, as well as improved noise reduction. He says that we'll also see advances in contaminant removal systems and washing systems integrated into closed-circuit impact crushers.
GPS systems are another area where Todd expects advances to continue. "GPS systems provide remote monitoring and control, tying in with onboard belt scales," he says. "This allows managers to have total insight into remote operations."
Michael Brookshaw of Keestrack says their telematic system allows customers, distributors and the manufacturer to monitor their machines, inform from distance and advise on capacity, running of the unit and fault finding.
"There has also been much development in the area of wear parts, which are more durable than ever," says Brookshaw. "Our electric-hybrid and full-hybrid system, which we call Keebrid, are excellent in the areas of durability, lower emissions, running costs and all environmental issues."
For McCloskey's John O'Neill, the trend of using one machine to do multiple parts of an operation will continue to decline. "The crusher should crush and the screeners should screen," he says. "Trying to squeeze it all onto one platform is hard and often results in compromises, which if not acceptable to the customer, can be disastrous on the job site."
Rubble Master's Taubinger expects to see improvements in efficiency in all regards. "We expect a very heavy focus on emissions such as dust and noise, as well as more fuel efficiency, safety and ease of operation."
"Advanced diagnostic tools can enable the operator to monitor processes in real time with the ability to adjust settings on a touch screen on the crusher, or even from inside an excavator cab. This leads to further increases in safety and efficiency with a reduction in maintenance, operating costs and downtime.
"Diesel-electric power is the future because of all the advantages it provides with respect to decreased fuel costs and decreased carbon footprint," adds Dieplinger, who also points out that this will make a big difference in years to come, especially considering new carbon taxes being implemented globally.
According to Metso's Jouni Hulttinen, base construction for bikeways, road base and industrial areas are growing end markets for material made from recycled C&D, concrete and asphalt. He says mobile impact crushers, and all types of crushers for recyclable materials, will increasingly move more towards application in the production of high-quality end products.
"Use of the end material has gone from the most basic application to higher-spec building materials," says Hulttinen. "The future trend will go more towards substituting aggregates, new concrete made from recycled concrete, and recycled asphalt added to make new asphalt." RPN
concrete crusher - turn waste aggregate into useful material
With the development of infrastructure and economy, construction waste is increasing, and the harm caused by construction waste is also growing. So the re-use of construction waste becomes the most urgent problem. That means more and more concrete aggregates need to be processed and reused. Therefore, how to process waste concrete aggregate becomes an important issue. Here, Aimixs concrete crushing machine can help you a lot.
The concrete crusher, which is developed and manufactured by Aimix, has many outstanding advantages, such as: unique conception, compact structure, stable working condition, high quality, etc. Next, I will give you a detail description.
Concrete crushing equipment for sale is mainly applied to the processing of the concrete materials in following industry: metallurgy, chemical industry, building material, hydroelectric and so on. The mobile crusher plant for sale is especially suited for crushing concrete materials in expressway, railway, water and electricity engineering, etc.
Concrete crushing machine for sale is the leader of concrete aggregate processing equipment. It can not only greatly shorten labor time and labor intensity, but also reduce material working hour consumption. Users can adopt different disposition forms according to the type and size of raw material and the requirement of finished material. In concrete aggregate processing line, the work of the portable concrete crusher for sale is crushing. The aggregate produced by crusher machine can be used to produce concrete, brick and so on; the mortar can be used to lay block and wallboard, etc; the stone screened by construction waste can be used to pave road and so on. The development of the concrete aggregate processing industry has also promoted the development of wall materials and other industries.
When it comes to concrete aggregate crusher plant, few people know how it works. Here, Aimixs experts will tell us working process of the mobile stone crusher: materials in the bucket elevator can be transported to the crusher by the feeder. After materials primary crushed by compact concrete crusher, the crusher and the vibrating screen machine can form a closed circuit system to achieve materials cyclic crushing. The materials, which meet the size requirements, can be discharged with the conveyor. We can also remove the circular vibrating screen on the basis of the actual production needs. Materials can be primary crushed directly, and then be processed by crusher and other crushing equipments.
Transportation length(mm): 12600
Transportation width(mm): 2600
Transportation height(mm): 3870
Jaw crusher model: JC80
Max feed size(mm): 500
discharging mouth adjusting range(mm): 50-150
Vibrating Feeder Model: ZSW38095
The main belt machine type: B8008.5M
Side out belt model(optional): B5003M
Secondly, the concrete crusher for sale is flexible and the car chassis is high, so it is convenient for running on all kinds of roads in crushing areas. It saves time for stationing at the construction site quickly. It is also easier to station in the reasonable construction area, and it provides more flexible space and reasonable layout configuration for overall crushing process.
Thirdly, the portable concrete crusher can reduce the material transportation cost. And mobile crushing equipment can greatly reduce the transportation costs, because materials need not to be transported to next process location remotely. In addition, the longer machine assembly will put the crushed materials into the bucket of the transporter directly, and then can be transported from the crushing scene.
Lastly, the concrete block crusher plant could work individually or work together by combining flexibly aiming at coarse crushing and fine crushing. In addition to providing the flexibility of diverse configuration for the material delivery, unloading hopper can also supply power to the process system specifically.
Aimixs cement crusher machine also has many excellent features, such as: large crushing ratio, uniform particle size, low energy consumption and so on. Now Id like to introduce its working principle.
This kind of small portable concrete crusher uses impact force to crush materials, and it is a finely crushing machine. The hammer is hinged on the high speed rotor, and the lower part of the machine is equipped with grate bars to control the discharging size. The material in the crusher is firstly crushed by the high-speed moving hammer. And then the material gets kinetic energy and goes to the crush plate at high speed and be crushed again. The particle size smaller than the grate bar will be discharged from the crusher machine, and the material size larger than the grate gap will be crushed again until it satisfy the required demands.
As a professional crusher machine manufacturer and exporter, Aimixs crushers have been exported to more than 60 countries over the past 30 years. We have various kinds of crushers for sale, such as: small concrete crusher for sale, mini crusher for sale, mobile concrete crusher for sale, etc. Besides, we can customize all types of crushers on the basis of clients requirements.
Concrete aggregate processing equipment makes waste concrete aggregate reused, gives people healthy and happy home, and makes our living environment more harmonious and beautiful. Aimix is specializing in the production of small concrete crusher and other professional concrete processing equipments! And we will try our best to do better in the future!
You will get more informations about hydraulic concrete crusher and other crushing plants for sale by contacting us online or sending us an e-mail. We ensure that you will get the most reasonable price and the best machine! Welcome to visit and purchase!
mobile crushing plant | mobile crusher plant for sale | constmach
CONSTMACH Mobile hard stone crusher is a perfect solution for crushing very hard rocks with high abrasiveness and Silica (SiO2) ratio such as granite, basalt, gabbro etc. It is also possible to crush any other stones such as limestone, riverstone, dolomite . Presence of primary jaw crusher enables to crush big and hard rocks. On the other hand, thanks to the secondary cone crusher it is possible to make the second stage crushing of the hardest materials.
Difference of JCV series crusher between JC series is the presence of VSI crusher as a third stage crusher. It is obvious that to have better cubical shape of final products is the advantage of JCV series mobile crushers thanks to the presence of VSI in the system.
Mobile Jaw and Impact crushers is a specific but also the most commonly produced member CONSTMACH Mobile crushing plants range. As it can be understood also from its name, jaw and impact crusher are present on this type of mobile crushing and screening plant.
CONSTMACH mobile jaw and impact crushers are used for crushing wide range of rocks from limestone to basalt. Presence of primary jaw crusher enables to crush big and hard rocks. On the other hand, thanks to the secondary impact crusher, it is possible to produce good cubical shape of final materials from 0 to 60 mm as per customer needs.
CONSTMACH mobile limestone plants are a special type of mobile crusher which are generally preferred for crushing of relatively softer stones such as limestone. Thats why it is also called as mobile limestone crusher. Not only limestones but also other types of soft and middle hard stones can be processed easily by using CONSTMACH mobile limestone crushers. Main difference of these types of plants from other CONSTMACH mobile crushing plants is the type of crusher which is primary impact. These types of crushers are called as also primary impactors or rotor crushers.
CONSTMACH manufactures different types and sizes of mobile sand making plants. In fact, configuration of our mobile sand making plants are not so different from our other types of mobile crushing plants. Reason of calling this product class as mobile sand making plant is because the crusher in the plant is vertical shaft impact crusher (VSI crusher) or tertiary impact crusher. Most of the time, CONSTMACH mobile sand making plants are used in case of needing high ratio of fine material. In other words, if 0-4 mm or similar sizes of fine fractions are needed with more than 50% in overall production amount, our mobile sand making plants are the right choices. CONSTMACH mobile (portable) sand making plants can be equipped with a VSI or a tertiary impact crusher. Capacity of mobile sand makers are defined according to the size of the crusher located. While the V series mobile sand making plants includes one of the vertical shaft impact crushers, T series always includes a tertiary impact crushers.
CONSTMACH mobile (portable) crushing plant are equipped with high technology and tablet controlled control systems with top quality SIEMENS or SCHNEIDER brand electronic and electrical parts and PLC modulus.
Overall dimensions of our mobile crushing plants are determined according to the international road transport regulations and our mobile plants are transported by only a tractor between jobsites of our clients easily.
CONSTMACH is the leader concrete batching plant, crusher and concrete block machine manufacturer of Turkey since its foundation, 2002. Cement silos, sand screening and washing plants, mobile crusher are other product types which are manufactured by CONSTMACH.
home - mobile concrete crusher - long island
BFL now offers mobile on-site concrete crushing. For a fraction of the cost of carting, you can have your waste concrete crushed and sorted for use on-site. You can even sell your freshly crushed RCA and make back part of your expense. Our mobile crusher can fit in the smallest of job sites. No job is too big and no job too small. Contact us today!
BFL is one of the only area companies that owns and operates a mobile concrete crusher. Our rebel crusher can handle any job site, big or small, and we can run all day. Our crew is proficient in maximizing run time and getting the most material processed per day. Our fleet of construction vehicles make moving and processing the raw and finished material super easy. You just explain what you want done and we do the rest.
Compared to the price of carting away waste concrete in dumpsters, crushing your concrete is an excellent alternative. Past clients have used the recycled materials for other projects on-site; while others have loaded and dumped the freshly made RCA at other smaller residental sites. The possibilities are endless with what you can now do after your material is crushed.
Our crusher is equipped with water jets to reduce dust at the job site and the high powered magnet removes any metal that may be mixed in with the newly crushed concrete. The various sized screens in our crusher separate the material at multiple levels giving you the best material to work with after processing.