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old tyre grinding process

tire shredders | scrap tire shredding equipment | passenger, truck, off-road, aircraft tires, otr | ssi shredding systems

tire shredders | scrap tire shredding equipment | passenger, truck, off-road, aircraft tires, otr | ssi shredding systems

SSI has many years and a great deal of experience in the supply of tire recycling machinery. We offer a broad range of sizes of tire shredders and have a world-wide installation base. Whether youre just starting a tire recycling business, or you need to shred millions of tires each year, we have a system to meet your goals.

We specialize in the supply of primary and secondary tire recycling systems, with options that can process any tire size made today, that can reduce whole tires to any size (12mm) or larger. We do not offer crumb rubber production systems.

All over the world there are mining sites have large tires stacked up, just waiting for companies to offer a viable business model to remove them. There is a US company that offers OTR tire debeading machinery, and SSI has developed a machine that can accept preconditioned OTRs and reduce them to 4-6 (100-150mm) nominal chunks in one pass. These chunks can then be introduced into our conventional TDF or wire free production systems for conversion into marketable products.

The SSI Model SR900 Uni-Shear machine is available with a unique tire processing package that allows it to accept pre-shredded tires and reduce them at high capacities (upto 10+ tons per hour, depending on the horsepower and internal screen selected) to small to 1 (12-25mm) chips. The SR900 strips steel away from the rubber as its processing, which allows the use of magnetic systems after the machine to extract liberated steel from the rubber materials.

Historically, most tire derived fuel users have accepted 2 nominal (50-75mm) tire chips for use in their kilns, incinerators or other industrial energy production systems. More recently, they have been looking for smaller and smaller materials. The key to success for tire processors is to work with their customers to find a balance between chip production costs, and what the fuel users are willing to pay for the finished material. SSI offers a wide range of systems to make TDF at capacities up to 30 tons per hour. Our most popular systems make 2 nominal materials at 10 tons per hour from batch loaded auto, truck, agricultural and light industrial tires.

Also known as Rough Shredders, Single-Pass Shredders are commonly used in landfill applications to destroy tires prior to using them in the landfill cells, or to densify materials prior to transportation to a centralized processing facility. SSI offers these shredders in both stationary and mobile configurations and they can be re-deployed for service in a chip production system at any time.

how about tyre recycling plant by pyrolysis process?

how about tyre recycling plant by pyrolysis process?

When talking about tyre recycling business, you may know tyre shredding machine and pyrolysis plant. Tyre shredding business is cutting tyres into small pieces for other uses. For example, it is widely used as materials in civil engineering, landscaping mulch, rubberized asphalt, making new tires or other rubber products, etc. While some investors would prefer to further process scrap tires through the pyrolysis process. So how about the tyre pyrolysis recycling system?

As mentioned, pyrolysis can recycle old tires into oil. That is to say, it can be an individual tyre recycling business. Also, you can regard it as one of the further processing options for tyre shredding business. So if you already have tyre shredder, you can buy a pyrolysis plant to expand your business.

Tyre recycling business will bring you great benefits. Firstly, there are millions of tons of old tires to dispose of urgently. Some communities even have to pay for tire recycling. So it offers you rich and cheap raw materials to lower your cost. Besides, some governments also have financial support for tyre recycling projects. More than that, you can get various end products through the pyrolysis process, including oil, steel wire, carbon black, and combustible gas. Considering the wide uses of these end products, you can make money from tire recycling easily.

Tyre recycling plant by pyrolysis process is happening under an oxygen-free atmosphere. It heats the whole or shredded tires at the high temperature and generates oil at 200 to 450 degrees. Lets review the tire pyrolysis process to know why it is eco-friendly.

Firstly, feed tires into the pyrolysis reactor. Of course, you may need some pre-treatment to prepare the raw materials. For example, you need to dry the tires to make sure that the water content is less than 15% to improve the oil yield rate. Also, it should be smaller than 20mm if you use an automatic feeding system.

After feeding, it is necessary to pre-heat the reactor to remove the air inside to improve security. In general, it takes 1-3 hours. In this phase, there is nearly no oil generated. As temperatures go up to 200 degrees, the oil will be generated, as well as combustible gas. It will last 3 to 6 hours. During this process, the combustible gas can heat the reactor instead of fuel after desulfurization. While the oil gas will be collected through the condensing system. Then the tail gas will go through the de-dusting system to cool down and purify to meet the emission standard. In order to make it pollution free, Beston Machinery offers multiple purification systems to choose from.

Actually, tyre recycling by pyrolysis is not new. Also, pyrolysis technology is getting mature and stable. That is to say, you can find qualified manufacturers in this industry, for example, Beston Machinery. We have developed, exported and installed tyre recycling plants for years to offer you quality facilities and service. Meanwhile, there is a promising market for tire pyrolysis products. More than that, waste tyre disposal is urgent all over the world. So it is easy to have a successful business if cooperating with a reliable supplier. All in all, if you are planning to start tyre recycling business, please contact Beston for details!

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