comparison of portable rock crusher (4 international brands) - jxsc
Following the grand opening of the Shanghai Bauma China 2010 Expo in November 2010, portable rock crusher and screening equipment became one of the most dazzling star products at the show. Not only the foreign companies completing to unveil the mobile crusher plant, but domestic companies have also shown their latest achievements.
The mobile crushing and screening equipment produced by Sandvik Mining Engineering Machinery Trading (Shanghai) Co., Ltd. is mainly used in urban construction waste treatment, municipal cement road reconstruction, engineering construction, quarrying, mining, recycling and so on. The working point can be adjusted and moved at the demolition site, and different equipment can be selected to process different stones. Equipped with dustproof settings to reduce dust pollution on-site; Diesel power can work in the field without power supply; remote control mobile, safe and reliable; automatic operation control, easy operation and maintenance. The QJ330 mobile jaw crusher is equipped with a Carter C9 engine with a maximum power of 262 kW and a total mass of 42500 kg. The silo is controlled by hydraulic control and has a volume of 7m3. The feeder adopts vibrating grid feeding mode. CJ211 type jaw crusher is used for the crusher. The feed port size is 1100700mm, the maximum feed size is 630mm, the CSS adjustment range is 40-175mm, and the production capacity can reach 80-400t/h. The machine is driven by hydraulic motor. The main belt has a width of 100mm, a maximum discharge height of 3300mm, a walking track width of 500mm and a length of 3850mm. It can be operated by remote control and remote control and suspends the self-cleaning type of iron removal device. The machine can also be combined with QA340 mobile grading and screening machine to form a mobile crushing and screening station for engineering construction, urban construction waste treatment, mining and other fields.
HAZEMAG is a leading manufacturer of crushing and screening equipment in China, integrates R&D, production, sales, technical services and engineering machinery, provides customers with a full range of crushing and screening equipment and complete solutions. MP1000 crawler type mobile crushing plant, designed and manufactured by German technology, can be applied to mineral and hard rock crushing, ore aggregate production, construction waste recycling, steel slag treatment, tunnel crushing and cement raw material processing.
MP1000 caterpillar type mobile crusher is equipped with an American Cummins engine, German Rexroth hydraulic pump and Swedish SKF bearing (optional). It has the characteristics of high crushing efficiency, large processing capacity, heavy-duty design and high reliability. It is easy to transport and can be put into production quickly. It is easy to maintain, flexible in movement, advanced in the engine, low in fuel consumption, greatly reducing operating costs and meeting the most stringent environmental standards.
The jaw crusher adopts hydraulic adjustment of the discharge port, which can quickly and conveniently adjust the gap of the discharge port; The high-performance jaw crusher designed by 3D and finite element analysis is more suitable for crushing hard rock and construction waste; the feeder adopts double-layer structure, which is convenient for screening and fine materials, and the maximum feed size is up to 500mm; Optimized power transmission scheme for high efficiency and low power consumption; Cummins diesel engine with optional Tier3 environmental protection standard and optional self-unloading iron remover; The entire set can be transported using a standard flatbed; The equipment has a built-in noise muffler, the best noise absorption system, compact and flexible equipment, more able to meet the construction waste crushing operation between urban areas, an effective dust removal system, suitable diesel engine noise discharge status, and the release system can remotely control the hydraulic elimination of the mobile crushing station. Obstacle, pre-screening device greatly improves crushing efficiency.
The 1-111 crawler mobile crushing plant produced by Terex (Quanzhou) Mobile Crushing Equipment Co., Ltd. is a heavy-duty counter-crushing crushing station. This model is designed to provide customers with excellent crushing ratios and the same product specifications in mining and solid waste recycling. The 1-111RS type is a return belt conveyor that adds a 33501525 double-layer screen to the 1-111 type and returns the oversized material to the crushing machine. Both crushing stations are equipped with tracked travel systems, which allow them to work in the most demanding environments. Both models are characterized by easy installation, high fuel utilization and high output. At the same time, a heavy-duty vibrating feeder is installed under the crushing main machine. The combined belt conveyor can be lifted and auxiliary cleaned. The fuel-saving driving method reduces the operating cost, and the load management system can control the feeding speed. The Carter C9 water-cooled engine is equipped with a maximum power of 242 kW and a weight of 40,200 kg. This crusher uses the Terex CR014 impact crusher with a rotor size of 11001040mm and is driven directly by the HPTO clutch and V-belt. The hopper has a capacity of 3.63m3 and can be discharged through a side belt conveyor or a main-belt conveyor.
Keestrack N.V is a Belgian company with independent intellectual property rights and specializing in the production of high quality mobile crushing and screening equipment. At present, it has a wholly-owned Anhui Yinzhou Screening Engineering Equipment Co., Ltd., which is mainly engaged in the manufacture and sales of mobile engineering equipment such as screening machines and crushers. EXPPLORER1800 mobile screening equipment is mainly used for recycling and recycling of waste, treatment of topsoil and other materials, separation of concrete aggregates and gravel after crushing and screening.
The machine is equipped with a diesel engine with a Deutz power of 91 kW. The hydraulic motor uses a Sauer-Danfoss load sensing motor with a fuel saving rate of 25%. It is equipped with the advanced structure of the double-layer KeestrackKT-4818MD sieving machine main structure, using 11kW hydraulic motor, the feeding hopper grid is hydraulic dumping, the volume is 7.7m3, the speed of the track feeder is adjustable, 0 6.1m/min. Optional wireless remote control controller, bottom anti-blocking device, top banana screening board, surface soil pulverizer, etc.
The machine has a good mesh screening channel, no support, can be placed upright, has excellent performance, has the best maneuverability and flexibility, provides a low-cost way of excellent screening, stable and reliable design, light work quality and convenient transportation. The feeding height is low, the assembly time is short, the whole machine has high reliability, and has perfect safety protection function.
JXSC has been supplying different types of rock crusher machinesfor over 35 years. Contact us for a quotation. Hot products: jaw crusher, impact crusher, cone crusher, ball mill, shaker table, centrifugal separator, jig, magnetic separator, flotation, gold trommel, trommel scrubber, gold washing plant, and so on.
china hongxing machinery is leading the crushing trend (hxjq)
Pile driving comes first for using a fixed crusher and is to sink piles into deep ground to offer an extremely stable foundation for the building above. A fixed crusher of HXJQ manufacturer is literally a crushing machine which cannot move down the road. In order to guarantee its stability and safety in operation and prevent it from inclining, pile driving is a must-have. More>>
The issue of environment protection in mineral industry has been on the table. And more and more companies engaged sandstone business have been shut down owing to severe environmental pollution, which reveals that a fixed stone crusher could bring users long-term benefits one the basis of eco-friendly. Then how to make a fixed crusher machine friendly to environment? The code could be cracked in terms of keeping down dust and noise. More>>
A fixed crusher is designed to crush series of materials includingaggreate, gravel and mine ores. It is widely used in many fields like mineral industry, building material, highway, hydro project and chemistry industry. More>>
Ingeneral, how much you will spend on fixed crusher is affected by many factors, such as mining equipment manufacturers, specifications of the crusher, quality, technology, processing capacity, market demand, etc. More>>
The complete installation of a fixed crusher mainly contains: preparing sitesite designequipment deliverylocating a spot for machinepile drivinginstallationsoft operating (without materials) soft operating (with materials). More>>
Portable rock crusher is a kind of crushing equipment which could move down roads over wheels or crawler to operation site for processing materials without a pile driven and prepared(Piledriving is to sink piles into deep ground to offer an extremely stable foundation for the building above). More>>
How much does it take to invest a portable rock crusher or whats the price of a portable rock crusher? There are some factors to think about: manpower and freight cost, the price of a portable rock crusher, investment on power supply and maintenance cost. More>>
Compared with the other ordinary crushing machines, a portable rock crusher could not only show a good performance under the environment better for a stationary crusher, but also play an irreplaceable role in the short-term project that is operated in a complicated and terrible environment. More>>
Actually, the installation of a portable rock crusher primarily follows several simple steps: delivering the machine to siteinstallationsoft operating (without materials)soft operating(with materials). More>>
If you are newcomersto the mining industry and want to open up a new world in this field, all you have to do is know the market and do all the preparations.Since the mining industry has become a hi
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Limestone, a kind of natural mineral resource, is a sedimentary rock formed by inorganic remains such as shells or bones. And people always see it in warm and shallow water fields.
We all know that
Impact crusher can crush aggregates with excellent granularity because of flexible and variable adjustment methods, making the diameter of final aggregates that can be produced reach 0-5mm, 5-10mm, 10
In five and even ten years, the development of mining machine technology will become the focus of mining industry where mining machinery will be witnessed to illustrate a dramatic procedure of transforming from quantity to quality.
AS a largescale enterprise located in Zhengzhou Henan, China, Hongxing heavy machinery owns 40-year experience, providing customer with world-leading crushers. We are commit ourselves to R&D and manufacturing of mineral and material crushing and processing equipment and all crushing equipment for sale. Besides we also supply detail solutions for customized demands on mining, aggregate, construction waste recycling and other industries to help customers to reach their goals of obtaining more profits, improving productivity and efficiency. We know what you are expecting from business and we are making it happen with unrivalled product and service. High efficiency and profitable growth creates value and expect future. We are heading to make Hongxing Machinery the world famous brand.
8 top rock crusher brands
Were proud to sell and service a range of industry-leading rock crushers. From jaw crushers to cone crushers and from stationary plants to mobile crushers, we offer a selection of models and parts that can suit any rock crushing need so we have a wide-ranging familiarity with the industrys leading brands.
Pegson was well-known for dependable lines of jaw crushers and cone crushers. The company was headquartered in the UK, but American distributors have helped to facilitate the provision of Pegson machines on this side of the Atlantic for decades.
Cedarapids is also owned by Terex, but this brand is still on the market. Cedarapids crushers are designed specifically to be modular machines, allowing them to be flexible in application and making setup efficient.
Home to the number one portable crusher in the world, Eagle Crusher supports the industry with it's extensive catalog of equipment options. Eagle produces an extensive catalog of heavy-duty impact crushers, portable crushing and screening plants, jaw crushers, and conveyors.
They offer mining jaw crushers, cone crushers, impact crushers, roll crushers and primary gyratory crushers for mining, quarrying and aggregate production, and boast expertise in a broad range of applications from greenfield mining projects to site expansions.
Allis Chalmers is another long-respected company that, today, has been dissolved into several different entities (none of which continue to provide rock crushers). However, as with Pegson rock crushers, there are still many Allis Chalmers rock crushers and parts available for resale.
Its widely held that the Symons brothers designed the first spring cone crusher in the late 1940s. Today, Symons isnt a brand as much as it is a type of crusher; the word is still used to denote machines that use this cone crusher technique. However, since it was the original brand, it merits an inclusion on this list.
Extec is another rock crushing brand thats still widely available for resale. Extec was based in the UK with a network of global distributors and was known for its leading design and manufacturing of mobile crushing machines.
If youd like more insight into any of these brands, get in touch with us. At Mellott Company, we have experience in servicing a broad range of rock crusher brands, including all of those listed here. Were experts at navigating all of the different components of rock crusher selection, setup, and maintenance.
rock crushers | crushing equipment | kemper equipment
Crushing involves just what it sounds likereducing large rocks and mineral deposits to make them into smaller, marketable aggregate products like gravel. Easy, right? Not quite. The type of rock crushers you needcone, impact, jaw, gyratory, and morelargely depends on your site, the product you want to make, and how much you need to produce. Kemper Equipment can help you determine the best crushers to meet your project goals every time.
An individual crusher's construction and capabilities also dictate where in your aggregate processing operations it will fit. That is, you may have multiple types of crushers situated in primary, secondary, tertiary (third), and quaternary (fourth) stations in a circuit format to perform the necessary material reduction work. Each type of crusher brings unique strengths and benefits to the process.
Kemper Equipment specializes in designing the best crusher systems using top-quality brands and equipment to help you extract material, break it down into usable product, and get it to market economically and efficiently.
Here at Kemper Equipment, we source our rock crushers from only the best crusher brands in the business. We also custom-design top-performing crusher systems from the industry's best equipment that will work hard to make finished products like crushed stone, aggregate, sand and gravel, fertilizer, lime, specialty mineral products, recycled asphalt, salt, coal, and slag.
Jaw crushers are also known as "rock breakers" and are used to break up larger, harder materials into more manageable pieces. They tend to do well with many different types of materials and don't display as much wear and tear as impact-style rock crushers. They also produce minimal fine materials and dust, though the finished product with this type of rock crusher almost always requires secondary crushing.
Gyratory crushers feature a conical head and concave surface (often lined with manganese steel) and break apart material by compression through what is known as eccentric movement. Like jaw crushers, gyratory crushers are often utilized in primary crushing stations, though they may sometimes be used as secondary crushers, as well.
Impact-style crushers include vertical shaft impactors (VSIs) and horizontal shaft impactors (HSIs). They are best used with less abrasive rock types, like limestone. These types of machines break apart material by the impacting forces of certain wear parts known as blow bars and impact plates or toggles. Some operations also use impact-style crushers to achieve a more cubical product after they have already used a different type of rock crusher.
Similar to jaw and gyratory crushers, cone crushers work by compression, which means they reduce materials by squeezing them until they break apart. Like gyratory crushers, cone crushers are built with a rotating mantle in a concave bowl lined with manganese, but the crushing chamber in cone crushers is not as steeply angled. Cone crushers can accept medium-hard to very hard and abrasive feeds that might be dry or wet, though not sticky.
Depending on the length of your project and how mobile your crushing equipment needs to be, you can choose either stationary or portable/modular crushing plants. These self-contained plants are better suited to smaller projects and can be moved from project to project as necessary.
Finding the right rock crusher or crushers for your unique operations may seem straightforward, but putting together an efficient crushing circuit is actually a delicately balanced feat of engineering.
It is common to use multiple crusher types within a project and set them up as stations in a circuit format to perform the necessary material reduction work. In many cases, primary, secondary, and tertiary, and quaternary stations are installed to reduce the rock to the desired size, shape, and consistency.
For instance, if the final size of your product only needs to be between 4 inches and 6 inches, a primary jaw or impact crusher can accomplish your goals. However, you will likely require a much finer product, and that means incorporating up to threeor even fourstations with a variety of crusher types.
As the first stage in a crushing circuit following extraction from a mine site, (or in the case of recycled asphalt production, delivery to the RAP processing plant via truck transport), primary crushing reduces material to a size and shape that can be handled by the secondary crusher.
Typically, the minimum setting on most primary crushers will be about 4 to 6 inches, as noted above. Compression-style jaw, cone, impact crushers, and gyratory crushers are most often appropriate as primary crushing equipment types, though there can be overlap between primary and secondary crushers as far as suitable types.
In secondary crushing, reduction ratios become an essential consideration. Knowing just how fine you need your final output to be, along with the feed requirements of your tertiary or final reduction crushing station, will help you determine how much reduction needs to take place within this stage.
Cone crushers are often placed within the secondary crushing station because they are versatile in terms of feed, closed side setting, speed, and throw. With cone crushers, though, it is essential to operate them at consistent choked settings to keep productivity up.
The goal of the tertiary (third), quaternary (fourth) or final reduction stage of the crushing process is to size and shape rock or other material into a marketable product. Again, there may be overlap between stages in terms of which crusher styles work best.
Sandstone, limestone, gravel, and granite are arguably the most common aggregates used in the construction industry today, but these rocks have very different hardness and abrasiveness characteristics.
Trust Kemper to deliver aggregate solutions. Whether you're building a new aggregate production plant, revamping an existing system, need engineering help on a mining equipment design project, or upgrading your aggregate equipment. Our knowledgeable and experienced design and build team of engineers will put together the right system for your unique operation that maximizes your aggregate production and reduces your costs.
mobile crusher, mobile crushing plant - all industrial manufacturers - videos
STONE CRUSHER FOR EARTH MOVING FIELD
The smallest dimensions for the highest performances. They represent a real revolution for small yards with lack of space.
The stone crushers of the Caesar series, ...
STONE CRUSHER FOR EARTH MOVING FIELD
The smallest dimensions for the highest performances. They represent a real revolution for small yards with lack of space.
The stone crushers of the Caesar series, ...
Sanvik's QJ341 is a mobile jaw crusher which is applicable for the industries of quarrying and construction. With its compactness, it involves a hydraulic adjustment, reversible jaw and automatic central ...
The Sandvik UJ310 wheel-mounted crushing plant is a comprehensive system comprised of all the process steps needed in crushing operations. The system is designed for easy transport between sites, and can be easily set ...
This is a mobile crushing plant of model UJ440i from Sandvik that offers operations without trouble and in an exceptionally smart way due to the presence of an intelligence system in it. The intelligent ...
FABO PRO 150 is a mobile type & closed circuit crushing plant model that is suitable for almost all types of stones except those which's hardness level is too high.
Technical Specifications :
... primary jaw crusher and cone crusher.
- Bunker: 20 m3
- Plant Dimensions (1st chassis): 11000x3450x4600 mm
- Second chassis: 15300x4250x4600 mm
- Production Capacity: ...
Smallest jaw crusher in the MOBICAT model range, the design of which is heavily based on the MC 110 R and its appearance is also very similar. It also impresses with its familiar diesel-direct drive ...
... disposal sector, mobile crushing plants are used to process concrete, asphalt and other demolition debris, not only to recover useful construction aggregates, but also to reduce transport and landfill ...
a jaw crusher that crush and directly pack light demolition remains (debris, tuff, bricks, tiles, pieces of marble and concrete).
100% made in Italy, is a machine designed to be used in small places and apartments because ...
Tertiary impact crushers are used for soft and medium-hard materials crushing, with close grain distribution and cubical products.
Tertiary impact crushers are preferred because of they are being an ...
JC-2 Mobile Crushing Plant has single or double chassis options as per our clients preferences and it is combination of:
- Feeding Hopper with vibrating feeder
- CJC-90 Primary ...
Trio CT series jaw crushers are available in an extensive range of sizes suitable for mobile or stationary jaw crushing applications. They are manufactured with a higher mass, which improves their mechanical ...
Feed size up to 600 mm (24)
Independent double deck vibrating pre-screen 2.300 x 1.000 mm (77" x 33")
Feed opening 1.110 x 750 mm (44 x 29)
C.S.S. min. - max. 45 - 180 mm (1 3/4 - 7)
Capacity up to 400 ...
The Terex Finlay J-1480 incorporates the Terex Jaques JW55 single toggle jaw crusher which boasts a throughput capacity up to 750mtph depending on application and material. The machine is available with direct drive ...
The Powerscreen Trakpactor 320 is a mid-sized horizontal impact crusher designed to offer operators and contractors both excellent reduction and high consistency of product shape for performance in quarry and recycling ...
The RM 60 is the RM hook lift crusher and the ideal choice for niche processors and companies that need to crush smaller quantities to open up new business areas or expand existing areas profitably.Like all RM crushers, ...
... maximum jaw crushing mobility. Featuring Vanguard Plus Series Jaw Crushers, these plants are equally effective in aggregate or recycling applications. Both plants allow stationary and portable producers ...
EMC100 is a dual-purpose Tracked mobile cone crusher The power of the equipment can be provided by its own generator set or external power supply, providing customers with more choices. ...
A mobile crusher uses the same range of crushing techniques as stationary models to break stone blocks into smaller pieces of a desired size. It can be mounted on a wheeled trailer or be self-propelled on caterpillar treads. Its autonomy is assured by incorporation of a hopper and conveyor to supply material to the machine as well as a second conveyor to remove finished product. It also may have sieves mounted upstream or downstream of the crusher for better control of input or output size.
Choice of crusher model will depend on:
- material to be crushed and its resistance to compression
- the maximum size of the initial pieces
- desired output size
- treatment capacity in tons per hour
different types of rock crushers crusher rental & sales
Most machinery starts out as a crude device that has undergone significant changes before it becomes the machine that we use today. The rock crusher was first introduced in 1830, and it consisted of a drop hammer. Since then, the rock crusher has become a widely used piece of equipment on many construction sites, and it has taken many forms. Here is a list of different types of rock crushers and what projects they would be used on.
A jaw crusher uses a constantly moving metal piece that crushes the stones on a situated metal piece in small movements. It is called a jaw crusher because it works the same was a human jaw does-food goes into your mouth and your bottom jaw pushes the food up against your fixed top jaw. The jaw crusher is usually made of cast steel because it is such a heavy duty machine. There are three types of jaw crushers: Blake crusher, Dodge crusher, and the Universal crusher. The type of jaw varies, which makes the different jaw crushers preferred for certain projects. For example, the Dodge crusher is used for laboratory purposes and not as heavy duty machinery because it can get clogged too easily, making it useless for large-scale projects.
Similar to a jaw crusher, the gyratory crusher pulverizers the stones by placing them between two manganese steel plates and going straight down. It does not rotate, rather it is powered by electricity. Gyratory crushers are used in mine or ore processing plants and they can be used for primary or secondary crushing. It crushes rocks by rotating the vertical shaft and crushing the rocks in a circular motion where they fall out the narrow bottom when they are small enough.
The cone crusher can be divided into four subtypes: compound crusher, symons cone crusher, single cylinder hydraulic cone crusher, and the multi-cylinder hydraulic cone crusher. The basic structure of the cone crusher is similar to a gyratory crusher but much wider. It spins around and crushes the stone against the side of the machine, where it falls down into a lower chamber and is crushed again until it falls out the bottom. The cone crusher is used on construction sites because it produces great results, it relatively cheap and it has a built-in function that allows it to correct itself when it becomes overloaded with rocks.
These crushers dont use pressure to crush rocks, rather they use a rotating motor that uses impact to crush the rocks against the sides of the large metal cage. The cage can be adjusted to the size of the rock that is needed and once the rock is small enough, it falls out the bottom of the cage. Impact crushers were originally used for softer stone like limestone and gypsum but due to improved design, it can handle much tougher stones. There are two kinds of impact crushers: the horizontal shaft impactor and the vertical shaft impactor.
Rock crushers are used in construction projects all around the world have been used for decades. They are an important piece of machinery that comes in a variety of different types. This list includes a description of the different types of rock crushers so you can make an informed decision when choosing one for your next project.
list of crushers companies and vendors in the rock & aggregate equipment marketplace
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