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service news cap acero, chile: advanced courses on special steel making danieli

service news cap acero, chile: advanced courses on special steel making danieli

Customer satisfaction quotes:This tailor-made training is the right way to enhance performance and to achieve our goals.The level of Danieli experts, technicians and logistics is amazing.I hope to follow another project with Danieli to increase performanceThank you very much Best RegardsJuan Carlos Ponti C.Meltshop SuperintendentCAP Acero

Main goal of the training program was to support the CAP Acero team in obtaining the necessary theoretical and practical knowledge to produce specialty steel, ranging from the needed technologies and processes to the fundamentals of quality and metallurgy, including all process and equipment involved.The production practices, the processes for the production of special steels, the concepts in ultra-clean steel practices, were some of the main aspects deepened during the whole courses until to the quality control phases, equipment, packing and traceability.

A detailed agenda was fine-tuned by the Danieli Training Center team based on preliminary contacts with the CAP Acero management, who have allowed successive refinements of the program and subjects to be explored during the seminars.

In May, a two-week rolling workshop was organized that covered details of the upstream and downstream areas of the rolling mill itself: from billet control before rolling, to management of technological aspects during all rolling phases, tests in field and in laboratory, thermo-mechanical treatments and processing of the rolled bars, up to packaging before shipment. The course was led by very experienced Danieli instructors. Their lectures alternated from insights of the Danieli technologists for each area to visits and meetings with the managers of rolling mills that are among the most modern and specialized in the production of special steels: the ABS bar mill in Udine and a wire rod mill in Austria.

In June and July, a four-week advanced course was held that covered highly specialized areas of steel making and quality issues related to the production of special steels. All areas were examined, from oxygen converter, to ladle furnace, vacuum degassing, up to continuous casting. This course was also conducted by a highly experienced instructor assisted by Danieli technologists of the different technologies and process areas. They spent time at the University of Udine, a BOF plant in Austria, and ABS meltshop with our highly specialized melting and casting technical teams. During the course CAP Acero interacted with many departments of Danieli and ABS to understand the changes that they needed to implement on the plant once back home. Conclusion

The interaction and coordination by the training department was appreciated particularly by the customer and forged a bond for the future. This project has been interesting and motivating due to the possibility of interaction between Danieli and CAP Acero specialists, sharing professionalism and commitments to the target of increasing the knowledge in meltshop technologies for special steels. We express our best wishes to CAP Acero for future operations and developments. This proved the ability of Danieli Training Center to assist customers to optimize production, improving product quality and range, to be competitive and innovative according to market demands.

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wear of grinding media in the mineral processing industry: an overview | springerlink

wear of grinding media in the mineral processing industry: an overview | springerlink

Within the mineral processing industry, a range of grinding conditions exists which include semiautogenous grinding (SAG), rod milling, and conventional ball milling. Each of these mill environments presents a unique environment for grinding media, requiring the application of specific physical and chemical properties for optimum grinding media performance. The environments are characterized by varying degrees and combinations of abrasive, corrosive, and impact wear. An extensive test program has been conducted to determine the extent wear rates vary between these different applications. Test results are related to production results, ball size, and mill operating conditions.

Azzaroni, E., 1987, Considerations on the Performance of Grinding Balls in Operating Conditions and Eventual Effects in Determining the Wear Law Factors, 5th Symposium on Grinding, Armco Chile S.A.M.I., Vina del Mar.

Henderson, T.D., and Crowell, D.E., 1980, Comparison of Estimated Vs. Actual Capital Cost and Operating Data for a Copper Concentrator, Mineral Processing Plant Design, 2nd ed., Port City Press, Maryland, pp. 101112.

Moroz, P.J. Jr., and Lorenzetti, J.J., 1981, The Effects of Matrix Hardness and Microstructure on the Wear of Steel Grinding Balls During Wet Copper Ore Grinding, Proceedings-International Conference of Wear of Materials, ASME, New York, pp. 280289.

Meulendyke, M.J., Purdue, J.D. Wear of grinding media in the mineral processing industry: An overview. Mining, Metallurgy & Exploration 6, 167172 (1989). https://doi.org/10.1007/BF03403458

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