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what are the differences between ball mill and rod mill? | fote machinery

what are the differences between ball mill and rod mill? | fote machinery

Ball mill and rod mill are the common grinding equipment applied in the grinding process. They are similar in appearance and both of them are horizontal cylindrical structures. Their cylinders are equipped with grinding medium, feeder, gears, and transmission device.

The working principle of ball mill and rod mill machine is similar, too. That is, the cylinder drives the movement of the grinding medium (lifting the grinding medium to a certain height then dropping). Under the action of centrifugal force and friction, the material is impacted and ground to required size, so as to realize the operation of mineral grinding.

Grate discharge ball mill can discharge material through sieve plate, with the advantage of the low height of the discharge port which can make the material pass quickly so tha t to avoid over-grinding of material. Under the same condition, it has a higher capacity and can save more energy than other types of mills;

It is better to choose a grate discharge ball mill when the required discharge size is in the range of 0.2 to 0.3 mm. Grate discharge ball mill is usually applied in the first grinding system because it can discharge the qualified product immediately.

Overflow discharge ball mill can grind ores into the size under 0.2 mm, so it is very suitable for the second grinding system. The capacity of it is about 15% lower than grate discharge ball mill in the same specification, and the loaded grinding medium is also less than that one.

It can be divided into three types of rod mills according to the discharge methods, center and side discharge rod mill, end and side discharge rod mill and shaft neck overflow discharge rod mill.

It is fed through the shaft necks in the two ends of rod mill, and discharges ore pulp through the port in the center of the cylinder. Center and side discharge rod mill can grind ores coarsely because of its structure.

This kind of rod mill can be used for wet grinding and dry grinding. "A rod mill is recommended if we want to properly grind large grains, because the ball mill will not attack them as well as rod mills will."

It is fed through one end of the shaft neck, and with the help of several circular holes, the ore pulp is discharged to the next ring groove. The rod mill is mainly used for dry and wet grinding processes that require the production of medium-sized products.

The diameter of the shaft neck is larger than the diameter of the feeding port about 10 to 20 centimeters, so that the height difference can form a gradient for ore pulp flow. There is equipped with a spiral screen in the discharge shaft neck to remove the impurities.

It has high toughness, good manufacturability and low price. The surface layer of high manganese steel will harden rapidly under the action of great impact or contact. The harder index is five to seven times higher than other materials, and the wear resistance is greatly improved.

It has high toughness, good manufacturability and low price. The surface layer of high manganese steel will harden rapidly under the action of great impact or contact. The harder index is five to seven times higher than other materials, and the wear resistance is greatly improved.

It is made of several elements such as chromium and molybdenum, which has high hardness and good toughness. Under the same work condition, the service of this kind of ball is one time longer than the high manganese steel ball.

After the professional technology straightening and quenching processing process, a high carbon steel rod has high hardness, excellent performance, good wear resistance and outstanding quality.

The steel ball of ball mill and the mineral material are in point contact, so the finished product has a high degree of fineness, but it is also prone to over-grinding. Therefore, it is suitable for the production with high material fineness and is not suitable for the gravity beneficiation of metal ores.

The steel rod and the material are in line or surface contact, and most of the coarse particles are first crushed and then ground. Therefore, the finished product is uniform in quality, excellent in particle size, and high in qualification rate.

The cylinder shape of the rod mill and the ball mill is different: the cylinder of the rod mill is a long type, and the floor area is large. The ratio of the length to the diameter of the cylinder is generally 1.5 to 2.0;

The cylinder of the ball mill is a barrel or a cone. And the ratio of the length to the diameter of the cylinder is small, and in most cases the ratio is only slightly larger than 1, and the floor area is small, too.

The above is the main content of this article. The ball mill and the rod mill are the same type of machine on the appearance, but there are still great differences in the interior. It is very necessary to select a suitable machine for the production to optimize the product effect and maximize its efficiency.

As a leading mining machinery manufacturer and exporter in China, we are always here to provide you with high quality products and better services. Welcome to contact us through one of the following ways or visit our company and factories.

Based on the high quality and complete after-sales service, our products have been exported to more than 120 countries and regions. Fote Machinery has been the choice of more than 200,000 customers.

copper production: how is copper made?

copper production: how is copper made?

Copper processing is a complex process that involves many steps as the manufacturer processes the ore from its raw, mined state into a purified form for use in many industries. Copper is typically extracted from oxide and sulfide ores that contain between 0.5 and 2.0% copper.

The refining techniques employed by copper producers depend on the ore type, as well as other economic and environmental factors. Currently, about 80% of global copper production is extracted from sulfide sources.

Regardless of the ore type, mined copper ore must first be concentrated to remove gangue or unwanted materials embedded in the ore. The first step in this process is crushing and powdering ore in a ball or rod mill.

Virtually all sulfide-type copper ores, including chalcocite (Cu2S), chalcopyrite (CuFeS2) and covellite (CuS), are treated by smelting. After crushing the ore to a fine powder, it is concentrated by froth flotation, which requires mixing the powdered ore with reagents that combine with the copper to make it hydrophobic. The mixture is then bathed in water along with a foaming agent, which encourages frothing.

Jets of air are shot up through the water forming bubbles that float the water repellent copper particles to the surface. The froth, which contains about 30% copper, 27% iron and 33% sulfur, is skimmed off and taken for roasting.

If economical, lesser impurities that may be present in the ore, such as molybdenum, lead, gold, and silver, can also be processed and removed at this time through selective flotation. At temperatures between 932-1292F (500-700C), much of the sulfur content remaining is burned off as sulfide gas, resulting in a calcine mix of copper oxides and sulfides.

Fluxes are added to the calcine copper, which is now about 60% pure before it is heated again, this time to 2192F (1200CC). At this temperature, the silica and limestone fluxes combine with unwanted compounds, such as ferrous oxide, and bring them to the surface to be removed as slag. The remaining mixture is a molten copper sulfide referred to as matte.

The next step in the refining process is to oxidize liquid matte in order to remove iron to burn off sulfide content as sulfur dioxide. The result is 97-99%, blister copper. The term blister copper comes from the bubbles produced by sulfur dioxide on the surface of the copper.

In order to produce market-grade copper cathodes, blister copper must first be cast into anodes and treated electrolytically. Immersed in a tank of copper sulfate and sulphuric acid, along with a pure copper cathode starter sheet, the blister copper becomes the anode in a galvanic cell. Stainless steel cathode blanks are also used at some refineries, such as Rio Tinto's Kennecott Copper Mine in Utah.

After crushing oxide-type copper ores, such as azurite (2CuCO3 Cu(OH)3), brochantite (CuSO4), chrysocolla (CuSiO3 2H2O) and cuprite (Cu2O), dilute sulfuric acid is applied to the surface of the material on leaching pads or in leaching tanks. As the acid trickles through the ore, it combines with the copper, producing a weak copper sulfate solution.

Solvent extraction involves stripping the copper from the pregnant liquor using an organic solvent, or extractant. During this reaction, copper ions are exchanged for hydrogen ions, allowing the acid solution to be recovered and re-used in the leaching process.

The copper-rich aqueous solution is then transferred to an electrolytic tank where the electro-winning part of the process occurs. Under electrical charge, copper ions migrate from the solution to copper starter cathodes that are made from high purity copper foil.

Other elements that may be present in the solution, such as gold, silver, platinum, selenium, and tellurium, collect in the bottom of the tank as slimes and can be recovered through further processing.

The development of SX-EW has allowed copper extraction in areas where sulfuric acid is not available or cannot be produced from sulfur within the copper ore body, as well as from old sulfide minerals that have been oxidized by exposure to air or bacterial leaching and other waste materials that would have previously been disposed of unprocessed.

This process involves drilling boreholes and pumping a leachate solution - usually sulfuric or hydrochloric acid - into the ore body. The leachate dissolves copper minerals before it is recovered via a second borehole. Further refining using SX-EW or chemical precipitation produces marketable copper cathodes.

Global mine production of copper is estimated to have exceeded 19 million metric tons in 2017. The primary source of copper is Chile, which produces approximately one-third of the total world supply. Other large producers include the US, China, and Peru.

Due to the high value of pure copper, a large portion of copper production now comes from recycled sources. In the US, recycled copper accounts for about 32% of annual supply. Globally, this number is estimated to be closer to 20%.

The largest corporate producer of copper worldwide is the Chilean state enterprise Codelco. Codelco produced 1.84 million metric tonnes of refined copper in 2017. Other large producers include Freeport-McMoran Copper & Gold Inc., BHP Billiton Ltd., and Xstrata Plc.

wieland chase brass rod manufactruing

wieland chase brass rod manufactruing

Wieland Chase employs brass extrusion,a hot deformation process that involves pushing heated brass billets through a dieto make a desired shape and size of a brass rod. Extrusion is a cost-effective and time-saving manufacturing method compared to other processes and can produce a variety of cross-sections for customers making sophisticated brass components.

First, brass billets are heated and transferred to the extrusion press where they are extruded through a die to make it into the shape and size needed. Depending on the size of the rod requested by the brass rod customer, the rod will be extruded either straight or coiled. Once extrusion is complete, the brass rod is cooled in a controlled manner and sent through acid cleaning to remove oxidation from the extruded surface. That rod will then be cold drawn to meet the customers dimensional, mechanical property and machinability requirements.

When considering rod from the extrusion process, you need to trust a provider who has the experience, knowledge, and capacity to meet your production expectations. In 2000, Wieland Chase implemented Project 400, a large-scale project that added a second extrusion press, enhancing production flexibility to meet the increasing brass rod demand throughout the USA.

Brass Rod is extruded in many shapes (also called profiles) in an effort to reduce the waste when machining a new part. These shapes include, round, hex / hex RC, round hollow, rectangle, square and D stock. These shapes have other names like keyholes, lunch boxes and dodecagons.

When selecting the shape of brass rod for a given project there are a few considerations to review. The final shape of the part is the most important factor. The brass rod that is used to generate this shape should be as close to the final configuration as possible to reduce waste.

The shapes can be use for all kinds of final products. Often part of the plumbing industry, but can be found in many other applications as well. Brass rod profiles are used to make valve components, fasteners, gears, engineering parts, connectors, handles and other final products.

Tracing its roots to 1837, Wieland Chase has been the leader in efficient brass rod mills in North America. Using extrusion in our manufacturing process, we are able to provide an American-made product of the highest quality. We are proud to be a supplier of brass rod, brass forgings and machined brass forgings.

Wieland Chase is a leading brass manufacturer in North America. As of July 2019, Wieland Chase became part of the strong global Wieland Group with a continued commitment to safety, quality and customer service. More about the Wieland Group

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