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rotary kiln fabricators

rotary kiln | top kiln manufacture of rotary kiln, cement kiln and more

rotary kiln | top kiln manufacture of rotary kiln, cement kiln and more

AGICO manufactures all kinds of rotary kiln products for various industries, such as cement production plant, construction, chemicals and metallurgy. The main products include cement kiln, lime rotary kiln and more.

The rotary kiln is always used as a piece of professional machinery for heavy industries. As a chinese leading manufacturer, AGICO not only offers all kinds of rotary kiln and related products, but also provide the complete solution of calcination for various materials.

In order to better satisfy the environmental requirement, AGICO keeps upgrading the rotary kiln system, especially the water treatment, the desulfurization performance of the fuel and the proper treatment of the sulfur content.

We never stop improving the fabrication procedure with evolutionary technology. The enhanced pre-heater and main burner make the whole rotary kiln system use less fuel while maintaining an even better calcination result.

By analyzing the production statistics and improve it constantly, the daily productivity of our new rotary kiln is very close to the machinery from the world-leading players, especially for the lime rotary kiln and large cement rotary kiln.

Our open-type calcination design ensures a free interior airflow, it enables the gas inside the rotary kiln discharge timely. The simple structure also allows the material to move fluidly inside the rotary kiln so that the material can be heated evenly. This further guarantees a stable output.

The new enhanced pre-heater is installed at the kiln tail part. It largely improves the usage of the high-temperature air inside the rotary kiln to increase the efficiency of the pre-heating and decomposition, saving fuel.

Our lime rotary kiln is equipped with an enhanced vertical type cooler. This cooler can cool down the lime faster while increasing the lime activity, which results in easier storage and transportation and less energy consumption.

The temperature of the material inside the rotary kiln is around 1550 while the air temperature is around 1600-1700. The organic matter in the water residual can be cleaned up to 98%. Our rotary kiln has a longer length and a longer retention time for the material.

The waste gas is emitted via a longer channel, fine cooling process and a dust collection system. The content of dust and polluted air is largely reduced. It can meet the regulation requirement for emission. The collected dust can be utilized again by feeding back to the raw material preparation system. The discharged gas from kiln head and tail can be used from waste heat power generation.

AGICO group mainly focuses on major and medium series of rotary kiln products such as cement kiln, lime rotary kiln, shaft kiln, and sponge rotary kiln. Located in Anyang of China, AGICO owns a large heavy industrial factory, it has more than 100 pieces of equipment such as large and medium mental process machines, riveting equipment and assembly equipment with 200 staff and 50 managers and engineers.

What is a rotary kiln? As a piece of key equipment, the rotary kiln plays an increasingly important role in the cement production industry, chemical industry, metallurgy industry and more. The major function of a rotary kiln is to calcinate various materials in a very high temperature environment. During the calcination process, the raw material turns into the desired end products via a series of physical and chemical reactions.

Rotary kiln is not a whole block. It combined with different parts. The main structure contains kiln head, kiln body, kiln tail, support frame, preheating tower, cooler and conveyor. Kiln head consists of an inspection port, coal nozzle, and observation hole. Its diameter is longer than rotary kilns. Kiln body of rotary kiln is the main part of rotary kiln. Its general length is from 30 to 150 meters. It should be laminated refractory brick before running. Kiln tail looks a lot like a lid. It is in the feed end. It is also important which undertakes the ability to feed. Rotary kilns support frame makes kiln more firm. It makes the machine more convenient for lifting and transporting.

rotary kilns - khd international

rotary kilns - khd international

KHD is a customer-focused engineering, equipment supplier, and service company, providing a full-line of competitive and environmentally friendly technologies to the cement industry.KHD, founded back in 1856,is a global leader in cement plant technology, equipment, and services and hence, the right partner for all your demands.

KHD is committed to continuously improving our technology and offering to customers. KHD understands the changing needs of our customers, andhas a long history of innovation. KHD was the first to introduce many industry leading products and processes, like our COMFLEX grinding system, PYRORAPID Kiln and PYROCLON Low NOxCalciner.

In order to provide the highest level of support for our customers, KHD has strategically placed sales offices in emerging markets around the world. With 750 employees worldwide, and CSCs and sales offices in growing markets, KHD customers are ensured the same high quality of service and products, regardless of location.

KHD is fully committed to understanding all of our customers and to being close to our customers through our local customer service centres. As a supplier of engineering, equipment, and plant services, KHD is a critical part of the supply chain to build new capacity and to upgrade and service existing capacity.

KHDs goal is to provide highly effective and competitive technology to our customers. This means understanding our markets, investing in research and development, providing cost effective solutions based on the concept of lifetime cost of ownership, and delivering world class performance.

Looking after the environment will be one of recurring themes throughout the next decades. KHD is committed to developing environmentally friendly products, saving natural resources, increasing the energy efficiency of our products, and reducing potentially harmful emissions.

KHDs goal is to create a world leading plant service business to support our engineering and equipment supply business. KHD recognises the cyclical nature of the industry in which we operate and has set a long term strategic goal of generating a major portion of revenues from plant services in the future.

KHDs greatest asset is its employees. KHD is truly a people business that strives to support, develop and treat its employees with respect. Our goal is to empower and motivate our employees to deliver global excellence.

Kiln plants with two and three station rotary kilns from KHD Humboldt Wedag are top of the line. One reason: highly efficient precalcining systems, which were developed by KHD Humboldt Wedag, revolutionizing the clinkering process.

Rotary kilns no longer have to function as calciners which mean that they can be substantially smaller in size. The advantage for customers is lower investment and operating costs. These systems quickly gained excellent reputations among our customers.

The three-station kiln from KHD Humboldt Wedag is a classic kiln which has been thoroughly tried and tested over the decades. Its proven standardized parts are also used in the PYRORAPID kiln. Regular optimization of standardized parts leads to even greater operational reliability and efficiency. The interaction of all components ensures the overall problem-free continuous operation of the kiln:

industrial kiln & dryer group | rotary equipment specialists

industrial kiln & dryer group | rotary equipment specialists

We are rotary equipment integration specialists offering a wide variety of field services for your rotary kiln, dryer or ball mill. From emergency situations to thoroughly planned shutdowns, weve got you covered.

All our rotary equipment replacement parts meet or exceed OEM standards to handle both static and dynamic loads. All OEM brands are supported, and accuracy and fit are better than ever with our 3D modeling and parts scanning technology.

Our tools are designed so you can easily take measurements and keep your equipment running. We are the exclusive North American distributor of TomTom-Tools and your source for the Industrial Kiln & Dryer Group T-Trac 2.0 and C-Trac.

Join IKD experts and other industry professionals for this week-long class packed with training seminars and hands-on practice on real units. Our next upcoming event is IKDU 101: with Optional Certification Program: Dryer/Kiln Adjustment Technician: Introduction to Rotary Equipment Maintenance on Aug 2-5, 2021.

Industrial Kiln & Dryer Group is the exclusive distributor/service and support for North, Central and South America. We offer ovality sensors, measuring wheels, IDM tool kits, kiln shell laser, rotary inclinometers, kiln axis alignment systems and more.

rotary calciner services & toll processing | rotary kiln services | elan

rotary calciner services & toll processing | rotary kiln services | elan

Rotary calciners (sometimes referred to as rotary kilns) are used for a variety of material processing applications. These high temperature machines process materials into a desired form by changing the state or composition of a material, or removing moisture. Unlike directly fired calciners, indirect rotary calciners are heated from the outside of an enclosed chamber. This gives them the ability to process materials that are fine or dusty, susceptible to contamination or combustion, sensitive to oxidation, or thermally sensitive. With this advantage, indirect rotary calciners have the ability to process a wide variety of materials.

The rotary calcination process begins with raw materials that are fed into one end of the calciner. These materials are gradually heated along the chamber body of the calciner, often in various temperature zones. As the material is fed into the calciner, a rotating cylinder gently pushes the material along the chamber. This rotation promotes even material distribution and processing. Rotation speed and temperature are tightly controlled according to the desired process or material application. During this process, chemical reactions may take place, the state of the material may change, or moisture may be removed, depending on the specific application thats required. Because heat is applied from outside the chamber, material integrity is preserved throughout the process. After completing the heating process, the material often goes through a cooling phase within the chamber, and is then deposited at the opposite end of the calciner in its finished form.

Rotary calciners are occasionally used in conjunction with a spray dryer to process materials that have already been spray dried into to powders. This additional processing can accomplish desired material changes for advanced manufacturing applications.

Calcination, often referred to as thermal processing, involves heating a specified material to a specific temperature in order to cause thermal decomposition. For example, in the case of limestone, calcination is used to drive off carbon dioxide.

Thermal desorption refers to the process of utilizing heat to remove or vaporize a specific component from a material. Indirect rotary calciners are especially useful for this application, because the flame does not come into direct contact with the material.

Rotary calciners can also be used to dry bulk materials, because of their ability to tightly control air temperature and material integrity. In these applications, the machines are sometimes referred to as rotary kiln dryers.

Elan Technology offers toll processing services for a variety of raw materials and desired applications. Our indirect rotary calciner allows for precise material processing, with exact temperature and speed controls. We have the ability to process powders or pellets, and have implemented a system for automated unloading and loading of bulk bags or drums. These benefits offer clear advantages for your material processing needs.

Our contract rotary calciner services offer a cost-efficient option for your material processing requirements. In addition, we also offer toll spray drying services for our customers, offering further cost savings and precision material handling. Contact us today to learn more about the services we offer.

cement rotary kiln - rotary kiln - rotary kiln manufacturers | agico

cement rotary kiln - rotary kiln - rotary kiln manufacturers | agico

Cement rotary kilns refer to cement rotary calcining kilns (sometimes called rotary furnaces). It is a pyroprocessing device used to heat materials to high temperatures in a continuous process. The kiln body is a cylinder vessel with a certain degree of tilt to the horizontal level. Raw materials are fed into the vessel from the upper end and moved to the lower end, being stirred and mixed relying on the inclination and rotation of the kiln. The kiln burner produces a lot of heat by burning fuel. This kind of heat is usually transferred to materials through flame radiation, hot gas convection, kiln brick conduction, etc., which causes the chemical reaction between raw materials and finally forms clinker.

Rotary kilns can be divided into cement kiln, metallurgical and chemical rotary kiln, lime rotary kiln and so on. Cement rotary kilns are used for calcining cement clinker in the cement plant, which can be divided into dry cement kiln and wet cement kiln. Metallurgical and chemical rotary kilns are mainly applied in the metallurgical industry. As for the lime rotary kiln, it is the main equipment for calcining active lime and light burned dolomite used in iron and steel plants, ferroalloy plants, calcium carbide plants, and magnesium metal plants.

The cement rotary kiln is mainly composed of cylinder, supporting device, drive gear, refractory lining, catch-wheel device, kiln head sealing device, kiln tail sealing device, kiln hood, and other components. On the cylinder, there is a large gear ring fixed with a spring plate near the kiln tail, some pinions below are engaged with it, jointly forming the drive gear. In normal operation, the main drive motor will transfer power to this gear device through reducer to run rotary kiln. The raw material usually enters the rotary kiln from the upper end and move slowly to another end along with the chamber as it rotates. In this process, raw materials will be heated by high temperature and then decompose and produce chemical reactions so that their state finally changed. Under normal conditions, the heat source of indirect fired rotary kilns is supplied from the kiln burner outside the kiln. This kind of way protects the integrity of raw materials, while the heat source of the direct-fired rotary kiln is inside the kiln. Besides, the rotation speed and temperature of the cylinder are tightly controlled and changed according to different desire processes and material applications. After the calcination is completed, the clinker will be pre-cooled in the chamber and then be sent into the cooler for further cooling.

AGICO Group is an integrative enterprise group. It is a Chinese company that specialized in manufacturing and exporting cement plants and cement equipment, providing the turnkey project from project design, equipment installation and equipment commissioning to equipment maintenance.

industrial kilns and drying company | custom engineered kiln | rotary kilns

industrial kilns and drying company | custom engineered kiln | rotary kilns

Carl Harrop, a professor in the Ceramic Engineering Department at The Ohio State University, founded Carl B. Harrop Engineers in Columbus, Ohio in 1919. The previous year he had been granted a patent on a new type of car tunnel kiln, a device for firing ceramics in a continuous process which saved substantial energy over the traditional batch firing methods. Harrops first project was to design two of these tunnel kilns to fire vitrified hotel ware for the Chelsea China Company in New Cumberland, West Virginia. In 1923, Harrop designed and built the first tunnel kiln for clay brick in the U.S. for Ohio Clay Company in Cleveland. Another notable first was the technology application of electric energy for firing glazed ceramic tile, with the construction in 1929 of Harrops first electric tunnel kiln at American Encaustic Tiling Co. in Zanesville, Ohio. Harrop was also pioneering the design of other types of continuous kilns, with its construction of the first pusher plate kiln for firing pottery ware at Crooksville China co. in 1930. In 1927 the company incorporated as Harrop Ceramic Service Company, with Carl Harrop as president until his death in 1934. Leadership passed in 1936 to George D. Brush, a civil engineer who had worked for Harrop since 1923. Read More

Harrop has successfully commissioned a custom engineered robotic sagger handling system and sagger filling system for automatically filling saggers with ceramic material and placing the saggers on the kiln car. After the material is fired, the robot removes the saggers from the kiln car, empties the fired material into a container and the sagger filling process is repeated, followed by placement of the saggers back onto the kiln car. Read More

northstar combustion, inc. | rotary kiln burners and ancillary equipment

northstar combustion, inc. | rotary kiln burners and ancillary equipment

NorthStar Combustion engineers and manufactures rotary kiln burners and ancillary combustion equipment. Each rotary kiln and its process requirements are evaluated individually in conjunction with the end user to ensure proper combustion system design. Precision-made quality components are designed to withstand the harsh environment of a rotary kiln while simultaneously providing the most operator friendly, efficient and low emissions solution to mineral processing demands. With our acquisition of Shellenberger-Greggs pyro-division, current users can be assured that they will continue to receive the same professional tech and parts support that has already made us the preferred supplier to the rotary kiln industries.

Radiation heat transfer is, by orders of magnitude, the mechanism to drive most pyro processes to completion. The NorthStar burner has the unique features to develop a consistent and high flame temperature, over a range of kiln capacities, to produce a consistent high quality kiln product required by our customers.

Rotary kiln installations are the mainstay of our business and I have seen plenty of different burners over the past 30 years. From the feedback I get from end users, the NorthStar burner is consistently the best performing burner regardless of the application due to the unique adjustable gas orifice that allows for optimization while in operation.

Over the years, NorthStar has been a great resource to troubleshoot and optimize the combustion process on our lime kiln at Flint River. They were able to work closely with our operators to virtually eliminate nuisance shutdowns and then get rolling again smoothly after our annual mill maintenance outages. In addition, their assistance was key to our operating well within extremely stringent environmental parameters.

rotary kiln plant manufacturers: all type of rotary plants india, south african countries

rotary kiln plant manufacturers: all type of rotary plants india, south african countries

We at Ashoka Group Cement Plants unit offers high quality Rotary kiln Cement plants and gives innovation, best quality conscious and cost effective technology to our clients. We offer Large Size Rotary kiln from 300 TPD, 400 TPD, 500 PTD Rotary kiln to 2000 TPD on turnkey basis.

Our engineers are very experienced in rotary kiln technologies, we have capabilities to undertake all aspects of rotary kiln cement manufacturer project including, Plot analyis, feasibility studies, technical advice, rotary kiln equipment supply, erectioning, supervisory services, commissioning etc. So that the dust does not escape into the environment highly efficient measures for pollution control have been incorporated in every cement plant. Every material transfer points is installed with Reverse pulse jet filters. Electro static precipitation (ESP) treats the Fuel gases from kiln for cleaning before discharging into the atmosphere helping to maintain the eco friendly environment.

rotary kilns

rotary kilns

Manufacturer of standard & custom rotary & sintering kilns. Materials used include refractory, stainless steel & chrome nickel alloys. Used for commercial & pilot scale production. Kilns are available in 18 in. dia. x 15 ft. L & 24 in. dia. x 15 ft. L sizes with temperature handling capacities up to 3,000 degrees F. Kilns feature power controls & pre-piped & prewired rack mounted combustion system.

Custom manufacturer of rotary kilns for the cement industry. Available in a variety of sizes. Various features include two base design, self-adjusting rollers, inlet as well as outlet graphite seals, suspended tires, direct drives, bolted spring plates and automatic spray lubrication systems. Designed to eliminate the risk of shell construction and migration monitoring systems.

Design, fabrication and installation of continuous roller hearth kilns. Available in operating temperature up to 2600 degrees F and setting width up to 6.5 ft. Features include flexible control/power failure protection systems and modular construction. Supplied as gas-fired muffle or open flame kilns. Suitable for glazing and decoration/biscuit firing. Serves the tableware, general pottery, refractory, grinding media, abrasives, ferrite, color, powder, sanitaryware and bulk material firing industries. Preventive maintenance services are provided.

Engineer, Manufacturer & Recondition Rotary Process Equipment Including Kilns, Dryers, Coolers & Incinerators. Replacement Parts Including Gears, Pinions, Thrust Rollers & Assemblies, Bearings, Bushings, Trunnions, Shell Sections, Ball Mill Components, Hydrator Parts, Nose Ring Castings, Kiln Seals & Chain

Custom manufacturer of rotary kilns for processing solids. Types include direct- and indirect-fired rotary kilns. Available with parallel and counter current flow, heat resistant alloy shell, and various drive assembly options. Applications include calcination, thermal desorption, organic combustion, sintering/induration, heat setting and reduction roasting. Provides 24-hour emergency services.

Turnkey systems integrator of rotary tube kilns. Available in temperature ranges 300 degrees C to 3000 degree C and tube dia. ranging from 3 in. to 60 in. Features include riffle and helical flight, cross flow system, sealing equipment, automatic lubrication, feed loading and product unloading, process gas circulating and conditioning system. Used for pyrolysis, drying, calcination, reduction, controlled oxidation, carburization, solid-solid reaction, purification and waste remediation applications. Capabilities include testing, engineering and maintenance. Industries served include metal oxide, powder, rare earth and technical ceramic. Used kilns are offered.

Design, fabrication and installation of material handling equipment for waste processing industries. Products include waste-to-energy systems, shredders, conveyors, hoppers, rotary kilns, refractory equipment, waste heat boilers, heat exchangers, gas cyclones, scrubbers, filters and measurement/control sensors.

Manufacturer of POLRO rotary kilns with a statically-determined supporting system that uses two roller stations. Kiln shell is supported on splined tires that run on rollers, which can tilt to align them. It is driven directly via the inlet-end roller station. Pneumatic inlet & outlet seals, a hydraulic axial thrust system & an air-cooled inlet trough complete the POLRO kiln. The statically determined supporting system provides operations with minimal maintenance & inspection requirements.

Manufacturer of refractory products. Products include ladle shrouds, stopper rods, pressure casting tubes, magnesia and alumina graphite bricks, lance pipes, porous plugs, precast deltas, nozzles, sleeves, injection lances, brake linings and pads.

Precision Steel Plate & Structural Fabrication To Customer Provided Engineering Specifications. Fabrications Include, Tanks, Kilns, Lime & Cement Processing Equipment, Heat Exchangers, Housings, Rotors, Cyclones, Scrubbers, Conveyors, Chutes, Ducts, Hoppers & Structural Steel

Manufacturers Of High Temperature Furnaces: 500 Degrees - 2500 Degrees Celsius. Small Economy Models To Very Large Floor Models; Standard, Stock & Custom Designs. Furnace Types Include: Tubular, Split Tube, Box, Crucible, Vacuum, Annealing, Atmosphere, Car Bottom, Crystal Growth, Electric, Heat Treating, Muffle Sintering, Stress Relieving, Other Types Available. Additional Products Include Temperature Control-PC Based (Windows 98/NT) And/Or Stand-Alones, Power Control, Linear Actuators, Heating Elements, Thermocouples, Baskets, Carts, Retorts. Off-The-Shelf Availability On Microtherm Desktop & Lab Line Tube Furnaces

Custom manufacturer of rotary kilns for construction & agricultural applications. Available in 200 ft. maximum length with dia. up to 16 ft. & wall thickness up to 4.5 in. Kilns are suitable for drying cement, chicken feathers, carbon black & pulp. Meets ASME, AISC, API, AWS & AWWA standards.

Custom manufacturer of steel machinery and process equipment. Products include rotary kilns, dryers, cooling drums, vessels, hoppers, tanks, chemical reactors, steel stacks and explosion chambers. Capabilities include fabrication, rolling, forming and welding.

Manufacturer of rotary kilns for applications requiring product temperatures to 1650 deg C and atmospheres that are oxidizing or slightly reducing. Materials processed include alumina, petroleum coke, zircon, silica sands, kaolin and bauxite clays, catalyst carriers, activated carbon, calcium carbonate, aggregates and ferrites. Indirect units can be provided as well.

Engineering services for petcoke fuel conversion projects in rotary kilns. Providing fuel delivery systems to displace as much as 80~90% of natural gas or fuel oil with petroleum coke. Technology can also be used for lignin or biomass on kilns or boilers.

Custom manufacturer of rotary kilns. Rotary kilns from small 2 ft. to 3 ft. in dia. to large heavy wall sections up to 17 ft. in dia. can be fabricated. Stationary kilns & rotary kiln sections can also be fabricated. Materials used include carbon steel, alloys, aluminum, stainless steel & structural steel. Capabilities include plate rolling, medium/heavy steel fabrication, flame cutting, welding, forming, heat treating, plasma cutting, machining, painting & finishing. Made in the USA.

Manufacturer of custom integrated solutions for the oil and gas industry. Solutions provided for acid plants, ethylene furnaces, industrial steel processing mills, reformers, rotary kilns, steam generators, and laminates.

Manufacturer of incinerators for commercial applications. Products include multiple chamber and non-polluting incinerators, air incinerators, rotary kilns, rotary dryers, horizontal and vertical balers, reduction equipment, two-ram balers, and vertical compactors.

Manufacturer rotary kilns. Furnace specifications include temperature range between 2000 degrees C to 3000 degrees C, outer width ranging from 800 mm to 960 mm, depth 1600 mm, height 1800 mm & connecting power ranging between 12 kW to 60kW. Applications include air preheating, heat treatment metals & laboratory.

Custom manufacturer specializing in design and fabrication of piping in accordance with ASME B31.1. Capabilities include plate fabrication, carbon and stainless steel fabrications, plate roll forming of heavy carbon and stainless steel, api shop and field fabricated tanks, field location construction, repairs and maintenance.

Manufacturer of metallurgical equipment and refractories for mining, coking, sintering, steel, casting, rolling and finishing industries. Products include ball mills, crushers, stackers and reclaimers, coke oven doors, gas valves, rotary kilns, circular c

Custom manufacturer of rotary kiln incinerators & combustors in capacities of up to 75 tons per day. Technical services are available. Markets served include industrial, municipal, engineering & institutional.

Distributor of used refractory kilns & rotary kilns. Capabilities include CAD drawing, dryer or kiln tire/trunnion grinding, 2-phase hot/cold alignment, shell repair or replacement, gear/pinion installation, trunnion state slop alignment & tire mounting/alignment. High temperature seal repairing, trunnion/gear lubrication, emergency shutdown repairing & budgetary estimation services are available.

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