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sacmi ball mill parameter

ball mill,planetary ball mill,ball mill grinding,ball mills--zhengzhou bobang heavy industry machinery co.,ltd

ball mill,planetary ball mill,ball mill grinding,ball mills--zhengzhou bobang heavy industry machinery co.,ltd

The structure of our high-efficient and energy-saving ball mill is different from the original ball mill. The machine body and the bottom frame is integral, so that the machine can be craned and put on the base in one step. The principle axis adopts double-row centripetal spherical roller bearing. Its energy consumption is reduced by 30%, and the discharge mode of materials is force by grate, instead of control discharge by overflow, so that the fineness of milled materials is promoted, and the processing volume is increased by 15-30%.

The ball mill is horizontal cylindrical rotation device, driven by brim gearwheel. There are two chambers and grids. Material goes into the first chamber through the feeding inlet. Inside the first chamber, there are stage liners and ripple liners as well as steel balls. The shell rotates so as to generate centrifugal force, and this force brings ball to a certain height and then balls drop down by gravity, the impact is the grinding force to the material. After the primary grinding, materials go into the second chamber through segregate screen. In the second chamber, there are flat liners and steel ball. After the secondary grinding, material is discharged from the discharging mouth. Then the whole grinding process is ended. Main Technical Parameters of Ball Mill:

Copyright Zhengzhou Bobang Heavy Industry Machinery Co.,Ltd. E-mail : [email protected] Tel0086- 86656957 Address No.11 West Construction Road, Zhongyuan District,Zhengzhou City,Henan Province, China

ball mill parameter selection & calculation - power, critical speed | jxsc

ball mill parameter selection & calculation - power, critical speed | jxsc

JXSC supply ball mill, rod mill has been 35 years. Contact us for a quotation. Hot products: jaw crusher, impact crusher, cone crusher, ball mill, shaker table, centrifugal separator, jig, magnetic separator, flotation, gold trommel, trommel scrubber, gold washing plant, and so on.

The production capacity of the ball mill is determined by the amount of material required to be ground, and it must have a certain margin when designing and selecting. There are many factors affecting the production capacity of the ball mill, in addition to the nature of the material (grain size, hardness, density, temperature and humidity), the degree of grinding (product size), the uniformity of the feeding material, and the portion of loaded, , and the mill structure (the mill barrel length, diameter ratio, the number of bins, the shape of the partition plate and the lining plate). It is difficult to theoretically determine the productivity of the mill. The grinding mills production capacity is generally calculated based on the newly generated powder ore of less than 0.074 mm (-200 mesh). V Effective volume of ball mill, m3; G2 Material less than 0.074mm in product accounts for the percentage of total material, %; G1 Material less than 0.074mm in ore feeding accounts for 0.074mm in the percentage of the total material, %; qm Unit productivity calculated according to the new generation grade (0.074mm), t/(m3.h). The values of qm are determined by experiments or are calibrated in production with similar ore physical properties and the same equipment and working conditions. When there is no test data and production calibration value, it can be calculated by formula (1-3). Di1- Standard mill diameter, m; K4 feed size and product size coefficient of mill. G3 G4 The production capacity of existing or experimental mills with newly designed and parameters (feed size or product size calculated according to the new generation 0.074mm level) is shown in Table 1-6. The values of G1 and G2 above should be calculated according to actual data. If there is no actual data, they can be selected according to tables 1-7 and 1-8.

When the filling rate of grinding medium is less than 35% in dry grinding operation, the power can be calculated by formula (1-7). n - mill speed, r/min; G - Total grinding medium, T; - Mechanical efficiency, when the center drive, = 0.92-0.94; when the edge drive, = 0.86-0.90.

\ Critical Speed_ When the ball mill cylinder is rotated, there is no relative slip between the grinding medium and the cylinder wall, and it just starts to run in a state of rotation with the cylinder of the mill. This instantaneous speed of the mill is as follows: N0 - mill working speed, r/min; Kb speed ratio, %. There are many layers of grinding media in the mill barrel. It is assumed that the media will be concentrated in one layer, called the polycondensation layer, so that the grinding media of this layer will be in the maximum drop, i.e. the calculating speed of the mill when the total impact energy is the largest nj. Therefore, it is theoretically deduced that the reasonable working speed is The working speeds of various mills are shown in Table 1-10. Table 1-10 Working speeds of various mills

In production practice, there are many factors affecting the motion state of grinding media. Therefore, the appropriate working speed should be selected according to the actual situation. In determining the actual working speed of the mill, the influences of the mill specifications, production methods, liner forms, grinding media types, filling rate, physical and chemical properties of the ground materials, particle size of the grinding materials and grinding fineness of the products should be taken into account. The actual working speed of the mill should be determined by scientific experiments, which can reflect the influence of these factors more comprehensively.

Ball loading capacity The volume of the grinding medium is the percentage of the effective volume of the mill, which is called the filling rate of the grinding medium. The size of filling directly affects the number of shocks, the area of grinding and the load of grinding medium in the grinding process. At the same time, it also affects the height of the grinding medium itself, the impact on the material and the power consumption. A kind of The ball loading capacity of the mill can be calculated according to the formula (1-14). Gra Quantity of Grinding Medium, T. Rho s loose density of grinding medium, t/m3. Forged steel balls; P=s=4.5-4.8t/m3 cast steel balls P=4.3-4.6t/m3; rolling steel balls P=6.0-6.8t/m3; steel segments P=4.3-4.6t/m3_-filling ratio of grinding medium, When wet grinding: lattice ball mill pi = 40% 45%; overflow ball mill phi = 40%; rod mill phi = 35%. Dry grinding: When material is mixed between grinding media, the grinding medium expands, and when dry grinding is adopted, the material fluidity is relatively poor, material flow is hindered by abrasive medium, so filling rate is low, and the filling rate is between 28% and 35%. The pipe mill is 25%-35%. The void fraction of grinding medium_k=0.38-0.42 and the quality of crushed material accounts for about 14% of the quality of grinding medium.

Size and Proportion of Grinding Medium In the ball mill, the size and proportion of steel balls have a great influence on the productivity and working efficiency of the mill. For coarse and hard materials, larger steel balls should be selected, for fine and brittle materials, with smaller diameter steel balls, the impact times of steel balls in the mill increase with the decrease of ball diameter, and the grinding between balls increases. The clearance is dense with a decrease of spherical diameter. Therefore, it is better to choose the ball with a larger mass and smaller diameter (loose density) as the grinding medium. The size of the ball mainly depends on the particle size of the material to be ground, and the diameter and speed of the mill can be considered appropriately. Formula (1-15) is an empirical formula for spherical diameter and feed size. dmax The maximum diameter of steel ball, mm; amax the maximum size of feeding granularity, mm. After calculating the maximum steel ball diameter, the steel ball ratio in the mill can be calculated with reference to Fig. 2-1 (suitable for cement mill, other mills can refer to). After choosing the maximum diameter and minimum diameter of steel balls according to technological requirements, material properties, mill specifications and various parameters, and then matching grade, using curves, the accumulative percentage of the mass of each corresponding steel balls loaded into the mill can be found, the actual percentage of the mass can be calculated, and the loading quality of steel balls at all levels can be obtained. According to the production practice of production enterprises, the relationship between ball diameter and material size is shown in Table 1-11. A kind of Steel balls are gradually worn out in the process of grinding materials. The wear of drop steel ball is related to its impact force. The wear of grinding steel balls is related to the surface area of steel balls. In general, the steel ball in the grinder has both impact and abrasion effects, so the wear is proportional to the n power of the diameter of the steel ball, and the value of n is between 2 and 3. Table 1-11 The Relation between Steel Ball Diameter and Material Size

The quality and surface area of forged steel balls of various sizes are shown in Table 1-12. A kind of Because of the wear of steel balls in the mill production process, in order to keep the mill stable. Steel balls need to be added regularly. The maximum diameter of additional steel balls is still determined by the method mentioned above. In addition to the addition of additional steel balls, several smaller diameter steel balls should be added according to production experience.

ball mill | henan deya machinery co., ltd

ball mill | henan deya machinery co., ltd

Ball mill works on the principle of impact: size reduction is done by impact as the balls drop from near the top of the shell. A ball mill consists of a hollow cylindrical shell rotating about its axis. The axis of the shell may be either horizontal or at a small angle to the horizontal. it is partially filled with balls. The grinding media is the balls, which may be made of steel (chrome steel), stainless steel or rubber. The inner surface of the cylindrical shell is usually lined with an abrasion-resistant material such as manganese steel or rubber(Via wikipedia).

used industrial equipment | used lab equipment

used industrial equipment | used lab equipment

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comparative study on improving the ball mill process parameters influencing on the synthesis of ultrafine silica sand: a taguchi coupled optimization technique | springerlink

comparative study on improving the ball mill process parameters influencing on the synthesis of ultrafine silica sand: a taguchi coupled optimization technique | springerlink

Taguchi-based experimental design technique has been a major research area for making systematic approaches to understand the complex process of ball mill process parameters influencing on the synthesis of ultrafine silica sand monolayer degradation. To determine an optimal setting, Taguchi coupled optimization technique has been applied with a novel approach as there is no previous work focusing on the synthesis of ultrafine silica sand taking in account the ball milling process parameters and Taguchi coupled optimization techniques. The high-grade silica was milled in planetary ball mill and the selected samples were passed through washing, crushing, dehydrating, meshing and drying operations. The samples were analyzed using Malvern Instruments for particle size distribution. The experiments were conducted as per Taguchis L9 orthogonal array. Process parameters were analyzed using the signal-to-noise ratio based on the-smaller-the-better approach. To minimize the effect of uncontrollable variables, The ANOVA results determined the significance of the influential controllable variables so that the variability in the response is small. Optimization results confirmed that the balls to powder weight ratio were the most influential process parameter. The optimum process parameters setting concluded that balls to powder weight ratio are 20:1, the optimum ball mill working capacity is 2 L while the optimum speed of the ball mill is 105rpm. Using SEM characterization, the improved particles of silica sand presented a spherical shape with a cluster. Using TEM of different structures of the ultrafine silica sand containing asymmetrical characteristics of particles confirmed the solid form of the ultrafine silica sand.

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Hussain, Z. Comparative Study on Improving the Ball Mill Process Parameters Influencing on the Synthesis of Ultrafine Silica Sand: A Taguchi Coupled Optimization Technique. Int. J. Precis. Eng. Manuf. 22, 679688 (2021). https://doi.org/10.1007/s12541-021-00492-3

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