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shaking table metallurgy

shaking table in ore processing | fote machinery

shaking table in ore processing | fote machinery

Applied material: tin, tungsten, gold, silver, lead, zinc, tantalum, niobium, titanium, manganese, iron ore, coal, etc. Advantages: high concentration ratio of dressing, convenient adjustment and easy to get obvious separation.

The shaking table beneficiation can not only be used as an independent beneficiation method, but also is often combined with methods such as jigging, flotation, magnetic separation by centrifugal concentrator, spiral classifier, spiral chute and other beneficiation equipment.

The shaking table is mainly used for the separation of copper, tungsten, tin, tantalum, niobium, chromium, gold and other rare metal and precious metal ores. In addition, it is widely used in the separation of iron, manganese ore and coal. Before flotation, it was also used in the dressing of nonferrous ores.

It can be used for different operations such as roughing, concentration, sweeping, etc., to separate coarse sand (2-0.5 mm), fine sand (0.5-0.074 mm), sludge (-0.074 mm) and sand with other different particle sizes. It is very effective equipment for selecting fine-grained materials below 1 mm, especially below 0.1 mm.

The bed surface can be made of wood, FRP (glass fiber reinforced plastic), metals (such as aluminum, cast iron) and other materials. Common shapes of the bed surface are rectangle, trapezoid and diamond.

There is a feeding chute on the upper right of the bed surface, the length of which is about 1/3~1/4 of the total length. There are many small holes on one side of the feeding chute, so that the slurry can be evenly distributed on the bed surface.

Connected to the feeding chute is the flushing tank, which accounts for 2/3~3/4 of the total length of the bed surface. Many small holes are made on the side of the tank so that the flushing water can be evenly fed along the longitudinal direction of the bed.

The light mineral particles in the upper layer are subject to great impact force, and most of them move downwardly along the bed surface to become tailings. Accordingly, this side of the bed surface is called the tailings side.

The heavy mineral particles at the bottom of the bed move longitudinally by differential movement of the bed surface, and are discharged from the opposite of the transmission end to become concentrate. The corresponding position of the bed surface is called the concentrate end.

The horizontal and longitudinal effects of mineral particles of different densities and particle sizes on the bed surface are different. The materials finally spread out in a fan shape on the bed surface, and a variety of products of different quality can be obtained.

The amount of feeding ore is related to the granularity of the feed. If the ore grains are relatively coarse, the required amount of feeding ore is large. However, if it is too large, it will cause zoning problems. In this case, it is necessary to move the concentrate intercepting plate to increase the flushing water and the horizontal slope of shaking table surface.

The Cr2O3 content in a certain lean chromite ore in Zimbabwe is only 8.19%. Fote has conducted research on the beneficiation technology and equipment of the lean chromite ore, finally decided to adopt the beneficiation method: tail discharging by the strong magnetic separationfull-grain separation by shaking table. The indicators are relatively good.

Step 2 Then use Fote magnetic separator for strong magnetic separation to remove qualified tailings with a yield of 50.21%, and the tailing grade is only 2.19%. As a result, the amount of ore entering the shaking table is reduced by half, and the number of shaking tables is greatly reduced. At the same time, after throwing the tail, it creates favorable conditions for the sorting of the shaking table and further improves the sorting index.

As a leading mining machinery manufacturer and exporter in China, we are always here to provide you with high quality products and better services. Welcome to contact us through one of the following ways or visit our company and factories.

Based on the high quality and complete after-sales service, our products have been exported to more than 120 countries and regions. Fote Machinery has been the choice of more than 200,000 customers.

shaking table | metallurgy | britannica

shaking table | metallurgy | britannica

spirals or impact forces on shaking tables. Spirals consist of a vertical spiral channel with an oval cross section. As the pulp flows from the top to the bottom of the channel, heavier particles concentrate on the inner side of the stream, where they can be removed through special openings.

shaking table | gravity separator - mineral processing

shaking table | gravity separator - mineral processing

Shaking tables are one of the oldest gravity separators in the mineral processing industry, capable of handling minerals and coal of 0-2mm.Shaking tables are rectangular-shaped tables with riffled decks across which a film of water flows. The mechanical drive imparts motion along the long axis of the table, perpendicular to the flow of the water. The water carries the particles of the feed in slurry across the riffles in a fluid film. This causes the fine, high density particles to fall into beds behind the riffles as the coarse, low-density particles are carried in the quickly-moving film. The action of the table is such that particles move with the bed towards the discharge end until the end of the table stroke, at which point the table rapidly moves backwards and the particles momentum propels them still forward.

The capacity of the shaking table is about 0.5 t/h. 1.5-2TPH depending on the particle size of the process. In chromite processing and dressing industry, it is usually dozens of shaking table series or parallel installation to deal with excess tons. Therefore, the required installation space, equipment control difficulties due to the increased number of installations and the need for more automated processes have brought new challenges to the process design.

1. Big channel frame, very strong steel base structure( other companies use small channel frame)2. Polypropylene materials feeding chute and collection chute.(other companies dont have )3. Heighten steel stand,making it more convenient when feeding materials.4. Add cover for belt wheel5. Use top quality fiberglass deck,more wear-resisting6. Has various grooves on the table for your choice. We will recommend the best grooves to you according to your gold size.

gold shaking table

gold shaking table

A Gold Shaking Table are basically low-capacity machines used as last step in the gold upgrading process. Theshakingtable is a thin film, shear flow process equipment, that separatesparticlegrains of its feed material based on thedifferences in their specific gravity, density, size and shape. Mineral rich particles, from light to heavy and fine to coarse will be sorted by net effective weight. Finely crushed or ground ore material goes as feed mixed with water to form a pulp (mud) andfed as slurry of an average about 2025% of solids by weight onto the highest point of the table deck. The gold tables deck hasa reciprocal movement along its main axis that is given using a vibrator or an eccentric head motion. The table surface is manufactured and fitted with several tapered strips called riffles or grooves, often made with of yellow pine (way back in time that is), low-density polythene or aluminum surfacing.Shaking tables and other thin film separating plant recover finely divided gold under conditions of subcritical laminar and supercritical laminar regimes of flow, which may occur only where there is a very thin depth of fluid.

Agold shaking tables riffles taper downwards in elevation in the direction the gold (and all heavies), precious metals concentrate discharge end of the table. This facilitates the ease with which mineral particles can move transversal to the tables axis or shaker-line, therefore helpingseparation over the complete tablelength. Riffle heights and pattern designs are selected based on the desired and required duty/function expected.

Preparing several size fractions for tabling is usually achieved in a hydrosizer. Ifgold is present in both coarse and finely divided sizings at least three, or perhapsfour separate size fractions must be treated, each under a different set of operatingconditions. Tables operate most efficiently with a closely sized feed. The slurry fansout across a smooth section of the surface until it reaches the riffles. The lighterand very fine particles are washed over the riffles and moved along the riffles by thereciprocating motion imparted to the deck while the heavier particles are held back. The concentrates of heavy mineral and gold are discharged over the end of thedeck. Tailings are washed over the lower edge and a middlings fraction is taken offbetween the lower edge of the concentrate strip and the higher edge of the tailingstrip.

Wash water usage is dependent upon the particle diameter and varies from aslow as 0.7 m/t/h of solids for slime decks, up to 56 m/t/h for coarse solidsseparation. Coarse fractions are usually treated at feed rates of up to 1 t/h using approximately 15 to 20 mm stroke lengths at around 280 rpm (Wilfley table data). Thestroke lengths of finer fractions are reduced to 915 mm with increased speeds ofup to 325 rpm but, because of the corresponding lower film, thickness capacitiesmay fall to around 0.25 t/h. The inclination of the deck is adjusted during operationusing a hand-operated tilting device. It is important following each adjustment toallow the table operation to settle down before making a fresh adjustment. The correct inclination is reached when the ribbon of concentrates is clearly defined andremains steady.

The extreme sensitivity of water depths and corresponding current depths to obtain F = 1, and the use of stationary tables as primary concentrating units, was probably the main reason for the consistently low (R.E. 6065%) gold recoveries of early dredgers. For such table types, the fluid forces are applied to the stream-beds as a whole and ripples form, which keep the sand in orbital motion and provide for the denser particles to sink to the bed. Deposition is most favoured by anti-dune conditions produced by free-surface flow at or near the supercritical state. Such bed forms are in phase with the water surface and are produced in the rapid flow conditions of Froude Number F = 1. In this state of flow, the bed forms of the upper flow regime are stable. Below F = 1 the flow is tranquil and shear forces are reduced. In reviewing recovery distributions of certaindredgers it wasnoted that some coarse gold reported with the tailing after passing through two stages of tabling and that fine gold did not concentrate noticeably down the line.

I consider the gold shaker table to be a shaking sluice box OR self cleaning sluice as they both essentially are classifiers used as heavy gold concentrating devices. Apart from nuggets; generally the valuable minerals like heavy precious metals like platinumandpalladium thatcan berecovered by tables and sluices, are found in one size range (generally the finest) and the waste minerals in another. On agold sluice, large particles (gravel) travel by sliding and rolling over the riffles, with finer particles travelling by saltation. Sand travels by a combination of modes described earlier with some saltation over the riffles.Very fine particles are maintained in suspension by turbulent and inter-particle collision.

Riffles function properly only if in the space between them and the slurry is sufficiently live (turbulent) to reject the lighter particles, but not so lively that the gold cannot settle. On a gold shaker table, those particles are allowed to settle as they will get transported to the other end by the vibrating/shaking back-and-forth motion. Lower grade, light pieces, will be able to escape the table a the riffles becomes shorter along the tables length.Once the particle has started to move, the coefficient of friction changes to a dynamic coefficient of friction. In fact, because the fluid push on the particles is larger at the top of the particle than at the bottom, the particle rolls, largely according to the shape of the particle and according to the speed. At low speeds, the effective friction is the relatively large coefficient of dynamic sliding friction, and at high speeds it is the lower coefficient of rolling friction. The change probably takes place partly continuously and partly discontinuously. As a first approximation, the dynamic coefficient of friction may, however, be regarded as constant.

In a sluice box, the settling of heavy minerals between the riffles requires frequent stirring to prevent the riffle spaces from blinding. This also disturbs the gold, which then moves progressively down-sluice. Frequent clean-ups are needed to avoid excessive loss. Boxes may be used in parallel to avoid loss of production time. One box is kept in operation while cleaning up in the other.

Effect of Deck Roughness: The foregoing analysis is based on the postulate that the deck is perfectly smooth. If the deck is rough, i.e., if it has at its surface some recesses capable of partly shielding fine particles from the rub of the fluid, the slope required to move the particles by either rolling or sliding will be increased. At the same time such an effect, while present also for large particles, may be so much smaller for them as to be imperceptible. The relationship of critical angle to size obtained above will therefore not hold for rough surfaces. The problem is analytically complex and it is nevertheless a problem that might well be explored further if a full insight is desired into the mechanism of flowing-film concentration.

Adjustments are provided in all tables for the amount of wash water, the cross tilt, the speed, and the length of the stroke. The speed of the table ranges usually from 180 to 270 strokes per minute, and the strokes are from 1/2 to 1 1/2 long.

Variations in character of feed require variations in operation. The operators duty is to take care of them by adjusting the tilt, the wash water, and the position of the splitters that control discharge of table into concentrate, middling, and tailing launders. One man may look after 10 to 100 tables, depending upon the regularity of the feed and the difficulty of the task assigned to the table.

A coarse feed can be treated in larger amounts than a fine feed. It would seem that the treatable tonnage increases at least as the square of the average size (theory indicates that it increases as the cube of the particle size).

A roughing operation is preferably conducted on a fully riffled deck. These decks have a greater capacity because the particles are treated throughout the deck in the form of a teetering suspension many particles deep instead of as a restive layer one particle deep. Such decks do not provide flowing-film concentration but some sort of jigging. On the other hand, a cleaning operation is preferably performed on a partly riffled deck.

It is clear that minerals of different specific gravity must be present the greater the spread in specific gravity between minerals, the greater the capacity since that sort of condition permits crowding without considerable penalty.

The effect of locked particles on capacity of tables should also be recognized. These particles behave in a fashion intermediate between that of pure particles of their constituent minerals. It is as if a three-product separation were sought in which one of the products would guide-in specific gravity between the two other.

Table capacity may be as high as 200 tons per 24 hr. on a fully riffled deck 4 by 12 ft. treating minus 3-mm. sulphide ore having a specific gravity of about 3.0 (roughing duty), or 500 tons per 24 hr. But table capacity may be as low as 5 tons per 24 hr., or even less, for fine ore (minus 0.3 mm.) if there is only a small specific-gravity differential between minerals.

Operating a shaking table is cheap as power requirement per table are typically low. Most of the energy is expended to move the deck, which must therefore be as light as is consistent with rigidity. Laboratory gold shaking table testingreport.

There are a few steps that need to be taken in order to get yourgold shaker table to work efficiently. The first step that aspiring gold miners must take would be to make sure that all four corners of the table are level from forward to back. It is very important to anchor the bolts so that the shaking of the gold goes to the table and not through the frame. After you begin running your table, you may need to adjust your table from side to side to maintain an even flow of materials on both sides of the table.

A gold shaker table contains a water access point where you can fill it with clean water, which can be seen right under the control area. Alternatively you can directly fill the tank of the shaker table with clean water. The water access point allows you to connect a clean water system through a garden hose. The valve that is right behind the tank is then turned off and the pump system is not running during the process of running fresh water. When clean washing water is distributed at the top of the table at right angles, particles are moved diagonally across the deck and separate from each other according to their size and density. During the fast shaking process, you will gradually begin to see the separation of materials. For example, when you have dirt and rocks that contain materials like lead, sulfides and gold, because of the varying weights of these different materials, you will see these materials venture off in different directions on the shaker table. The lead and the sulfides will be carried over to the right side of the table while the pure gold will be carried over to the far left side of the table.

There is one term to remember when professional gold miners describe the actions of a gold shaker table. When professional gold miners say that small particles of gold are being carried through the grooves, they are referring to the ripples that you can plainly see on the shaker table. When they say that there is an overflow of materials like Black Pyrrhotite, White Quartz, silver and gold on the grooves, then this is a good thing.

When materials are washed by the clean water they are supposed to drop into 3 hoppers/launders underneath the table. There is a centre launderthat will gather the purest portions of gold while the two outside launders will gather some gold, though not as much.

It is crucial to remember to plug the cable of your shaker table into a GFCI (Ground Fault Circuit Interrupter) outlet. Most shaker tables will not work if they are plugged into any other kind of outlet.

In aPercussion Gold Shaker Table,the work of keeping the pulp in a state of agitation, done by the rakes or brushes in the German and Cornish buddies described above, is affected by sudden blows or bumps imparted sideways or endways to the table. The table is made of wood or sheet metal, the surface being either smooth or riffled.

End-bump tables are hung by chains or in some similar manner, so as to be capable of limited movement, and receive a number of blows delivered on the upper end. These blows are given by cams acting through rods, or else the table is pushed forward against the action of strong springs by cams on a revolving shaft, and then being suddenly released is thrown back violently by the springs against a fixed horizontal beam. The movement of the pulp depends on the inertia of the particles, which are thrown backward up the inclined table by the blow given to the table, the amount of movement varying with their mass, and depending, therefore, both on their size and density. The vibrations produced by the percussion also perform the work of the rakes in destroying the cohesion between the particles, and a stream of water washes them down. The result is that the larger and heavier particles may be made to travel up the table in the direction in which theyare thrown by the blow, by regulating the quantity of water, while the smaller and lighter particles are carried down. These machines yield only two classes of material, headings and tailings. One such machine, the Gilpin County Gilt Edge Concentrator was devised in Colorado, and has displaced the blanket sluices atalmost all the mills at Blackhawk. It consists (Fig. 46) essentially of a cast-iron or copper table, 7 feet long and 3 feet wide, divided into two equal sections by a 4-inch square bumping-beam. The table has raised edges, and its inclination is about 4 inches in 5 feet at its lower end, the remaining 1 feet at the head having a somewhat steeper grade. The table is hung by iron rods to an iron frame, the length of the rods being altered by screw threads, so as to regulate the inclination to the required amount. A shaft with double cams, A, making 65 revolutions per minute, enables 130 blows per minute to be given to the table in the following manner; onbeing released by the cam, the table is forced forward by the strong spring, B, so that its head strikes against the solid beam,C, which is firmly united to the rest of the frame.

The pulp coming from the copper plates is fed on to the table near its upper end by a distributing box, D, and is spread out and kept in agitation by the rapid blows. Thesulphides settle to the bottom of the pulp, and are thrown forward by the shock, and eventually discharged over the head of the table at the left hand of the figure, while the gangue is carried down by the water and discharged at the other end. One machine is enough to concentrate the pulp from five stamps. If the table consists of amalgamated copper plates, it is of some use for catching free gold also, treating about 8 cwts. of ore per hour. This machine is not so effective in saving slimed pyrites as the Wilfley table or the vanners.

Gold shaker tables are environmentally friendly (chemical free) for recovering pure gold as they can play an important part in reducing the use of mercury by gold miners. With gold shaker tables miners dont need to resort to mercury amalgamation or cyanide to recover gold. The filter will constantly need to be removed and cleaned as it will get dirty even after using the table a few times.

Miners can design and construct a basic shaking table out of cheap materials that are affordable in local stores, including a drive mechanism that contains bicycle gears, chains and rubber bands that are made from car tire inner tubes. The drive mechanism for a gold shaker table can be a hand crank or it can contain parts of a motorcycle frame and engine. If one prefers to use a motor for his or her table, either an electric motor or a motor that runs on diesel fuel would be the ideal options.

It is important to keep in mind that there is no one specific way to create your own gold shaker table system. Many professional gold mining organizations will create tables of different shapes and sizes to cater to the needs of their customers. Some shaker table systems will feature machines that can crush hard rocks, which are referred to as jaw crushers. The speeds of shaker table systems will vary as they can shake from hundreds to thousands of pounds of materials per hour.

flsmidth shaking tables upgrading gold concentrates

flsmidth shaking tables upgrading gold concentrates

Within the gravity concentration circuit, upgrading of concentrates is critical to the success of your project. Our shaking tables are used in the final stages of gravity concentration achieving not only maximum metals recovery, but also the highest grade concentrates possible.

Our MT3500 Mineral Table and ATS3500 Automated Table System are gravity separation machines designed with quality, safety, and performance in mind. They are utilised to separate dense material, such as gold, platinum, and other precious metals, from less dense gangue materials. They are complete package units provided with all necessary process and control equipment to upgrade the Knelson concentrate.

The MT3500 is provided with a variable frequency drive that provides additional flexibility in setting up the ideal operation mode for each application. Separation is achieved by a combination of strike-oscillations directed down the length of the table and a perpendicular crossflow of dressing water that carries lighter materials to the edges of the table.

The ATS3500 Automated Table System is provided with a vibrating screen which receives and screens the concentrate feed continuously. The screen undersize is discharged by gravity into an agitated tank and elevated by a screw conveyor in a controlled manner to the concentrating tables feed tank. The tabled material undergoes a magnetic separation while being concentrated. The final table concentrate is then discharged into a secure lockbox while the middling are re-circulated to the agitated tank to be processed again.

At FLSmidth, the performance, safety, and quality of our products is paramount. These standards are reflected in our shaking tables, built to last, to be safe, and to provide you with the best recovery possible.

Our shaking table systems have the largest available surface area for concentrate capture on the market. This means out of all the shaking tables available, youll get the greatest yield from using ours.

With their flat profile design, an optional overhead magnetic separator can be used with our shaking tables for the removal of magnetics such as ball mill filings and other ferrous material. Due to this flat design, a minimised offset between the tabling surface and the magnetic separator occurs, improving the recovery of magnetic materials.

We offer a variant of the tabling system that is automated, meaning that it continues to process concentrate without operator interference. The machine comes with an MCC/control panel that provides control for all system motors, as well as a PLC based automated control for the systems base functions, which can be changed to best fit the needs of the particular feed its processing.

FLSmidth provides sustainable productivity to the global mining and cement industries. We deliver market-leading engineering, equipment and service solutions that enable our customers to improve performance, drive down costs and reduce environmental impact. Our operations span the globe and we are close to 10,200 employees, present in more than 60 countries. In 2020, FLSmidth generated revenue of DKK 16.4 billion. MissionZero is our sustainability ambition towards zero emissions in mining and cement by 2030.

shaker tables - mt baker mining and metals

shaker tables - mt baker mining and metals

MBMM produces high-performance shaker tables for gravity separation based on different material densities. They are designed for maximum performance by combining the best of many proven designs, refined after many hundreds of hours of R&D. The most notable feature is from an old 1909 Deister patent: a ramp and plateau system built into the table top, featuring excellent separation between high-density material, lower density material, and waste products.

The table design minimizes turbulence in the slurry as it flows across the table. Low turbulence means a higher recovery of even the finest gold. We know of no gravity recovery system that beats our proven ability to capture 95% of the gold to 325 mesh (50 microns) or less.

Using the plateau design, only the densest material climbs the grooves in the ramp, is cleaned, and reports to the high grade discharge. Less dense, higher volume material (as in sulfides in gold ore) forms a band at the base of the ramp, reporting to the middlings tray. The lightest material stays behind and reports to the tailings tray.

Other design features of the table were added to minimize turbulence, hence higher fine gold recovery to <325 mesh. Sloped grooves are machined into the rubber top, replacing high-turbulence riffles. There is a smooth back and forth motion to move the material across the table without bumps or jerks. Adjustable water flow helps control the separation of various density components. The table is easy to operate and very forgiving for the new user.

We bought a turn-key ore processing system that included a hammer mill. The equipment did exactly what it was promoted to do and more. The combination of the jaw crusher with the hammer mill and shaker table did has good if not better than it was advertised by MBMM. I Read More

We have an MBMM 24 x 16 HD turnkey-scrap metal processor. We primarily process 6-8lb motor stators, smaller transformers and radiator ends to separate out the clean copper. We run this hard day after day and are very happy with how it performs and the on-going support from MBMM. This Read More

As a countertop fabricator, stone waste from the edges of the slabs is a constant headache and expense to deal with. We dispose of 5,000 lbs of cut-offs a day and the dumpster fees for disposal was getting out of hand. We purchased a crusher system from MBMM and have Read More

This customer reports they process mostlyPC boards populated with components and sell the concentrated mix of copper, base metals and precious metals to a copper refinery in Poland. Read More

The crusher (16 x 24 Jaw Crusher Module) is great! I probably have 300 hours on it and we are in the process of swapping around jaw plates. I am very impressed with your product and would have no hesitation in recommending you guys. Read More

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