cement production line
Cement production line is the production line construction project composed by a series of corollary equipments which are used for product cement.Our Satisfied Customer Return Ratio with the support of our skilled Cement Plant expert we are successfully installing cement plants in India, Middle Asia ,South America and South African countries.Great wall supply process designcivil constructioncomplete equipmentinstallation and trial runtechnical servicesthe general contracting. Our complete production line are: 6000t/d cement production line5000t/d cement production line3000t/d cement production line2500t/d cement production line, 1500t/d cement production line500t/d cement production line300 t/d cement production line construction.
As a leading cement plant Manufacturer Great Wall Machinery Co.,LTD offer all type of qualityTurnkey Cement Plants, set up machineries, cement plant equipments, heavy industries setup and fertilizer plants. besides cement plants we also known for industrial gears supplier and equipments manufacturers like ball mills, rotary kilns, belt conveyors,vertical mill and other material handling equipments for cement plants equipments ect.
We manufacturing all type of Material Handling Equipments and Storage Units for the Cement Plants like: Bucket Elevators, Conveyors, Gate and Air Sliders and complete packaging units. We also provide maintenance services for existing cement plants in all over The World.
Chaeng Machinery is equipped with large steel foundryand machining workshop, which ensure the fast and high-quality production of the related equipment of cement production line. Besides, the goods are delivered in time, reducing time costs of customers.
The company provides all-round service to customers, including project design, operation training, roller surfacing, millstone maintenance, technical support and so on, making customers use our products safely and produce efficiently.
The company has a domestic first-rate technical team, and cooperates with domestic chief vertical roller millexperts. The company can design detailed general contracting project according to the actual situation of customers, and provide one-stop turnkey service from building projects to production and operation.
The cement production line launched by the company adopts the well-received new dry process cement preparation technology, which reduces heat consumption effectively, reducing production costs and improving the benefit.
1.Crushing: during the process of cement production, most of the raw materials need to be crushed. Limestone is the largest amount raw material for cement production, so the limestone crushing has an important position at the material crushing in cement plants.
2.Pre-homogenization: Raw material pre-homogenization technology is achieving the raw material initial homogenize by scientific stacker and reclaimer technology during the storage and reclaimer process of raw materials, ensure that the raw material ground has the capability of storage and homogenize.
3.Raw materials homogenize: At the dry process of cement production, stabilize the raw material ingredient is the premise of clinker sintering, raw material homogenize system is used for stabilize the raw material ingredient inlet the kiln.
4.Preheat and decomposition: We use the preheater to finish the raw materials preheat, replace part of the capabilities of rotary kiln and reduce the length of rotary kiln. The materials finished heat gas exchanging inside the rotary kiln under the state of suspend and preheat.
5.The right of gas-solid separation: When the airflow with material powder get into cyclone, and were forced to do rotate flowing at the annulus space between cyclone barrel and inside barrel while doing downward movement.
6.The precalcining: Great wall precalciner technology is a technological leap of cement calcination process. It is added between the preheater and calciner kiln using kiln tail rise flue, set the fuel injected device, so that the process of carbonate endothermic exothermic decomposition of the fuel combustion process and raw materials, in the decomposition furnace to the suspended or fluidized state quickly, so that the decomposition rate of kiln feed is increased to 90%.
7.Sintering: After completion preheater and precalciner, next process is carried out into the clinker kiln firing. The carbonate rapidly resolved and occur a series of solid-phase reaction in rotary kiln to bring the mineral into. As the material temperature close, the liquid will become minerals dissolved in the liquid phase reaction and generates a large number. After the clinker burning, the temperature began to decrease. Finally, the cement/clinker cooler unloading the kiln cooler temperatures to the downstream transport, storage libraries and cement mill can withstand the temperatures of hot clinker while recovering sensible heat, improving system thermal efficiency and clinker quality.
Equipments of Production LineEquipment Type: GRMS33.31 Slag Vertical RollerMillPower Consumption of system: 30 kWh/tStandard Production Capacity: 50 t/hEffective Diameter of Millstone: 3300 mmNumber of Roller: 3
Equipment of Production LineEquipment Type: GRMS46.41 Slag Vertical Roller MillPower Consumption of System: 38 kWh/tStandard Production Capacity: 105 t/hEffective Diameter of Millstone: 4600 mmNumber of roller: 4Specific surface: 4200~4500cm2/g
Equipment of Production LineEquipment Type: GRMS53.41 Slag Vertical Roller MillPower Consumption of System: 40 kWh/tStandard Production Capacity: 160 t/hEffective Diameter of Millstone: 5300 mmNumber of Roller: 4Specific Surface: 4200~4500 cm2/g
Project company: Xinxiang Huaxin Power Group Co., LTD
Project address: NO. 184, Baoshan Road, Fengquan District, Xinxiang City
Main engine: 3.213 m three-cabin clinker ball mill
Production capacity: unknown...
Project company: Chunjiang Group Weihui Chunjiang Cement Co., Ltd.
Project address: Industrial Zone, Tangzhuang Town, Weihui City, Henan Province
Main engine:4.5*66m rotary kiln
Production capacity: 4500t/d cement...
mini cement plant at best price in india
Shiroli M.I.D.C, Kolhapur
Precast Infrastructures Plot No. C-10, \'Deepak Tiles\'. Plot No. C-10, \'Deepak Tiles\'. Plot No. C-10, 'Deepak Tiles'.,, Shiroli M.I.D.C, Kolhapur - 416122, Dist. Kolhapur, Maharashtra
understanding how the indian cement industry works
Ashwini is a chartered accountant & CFA. He has worked with Lafarge, one of the largest cement players in India for more than 6 years. Prior to joining Lafarge, he worked with Ernst & Young, Deloitte. He is an individual investor based out of Kolkata.
He goes to buy Cement only when he immediately needs it, and will buy whichever is immediately available. So it is important for a manufacturer that he is able to successfully push his product on the shelf of shopkeeper (ship it on time) and incentivise the shopkeeper enough (discount and commission) so that he sells your product.
However with time, people figured out that limestone can be substituted with other materials namely Flyash or Slag, which will still provide the strength but to a lesser extent. The threshold limit of mixing Flyash is maximum 33%
It also depends what amount of limestone reserves you have in the mines. Higher the reserves in your mines, better the prospects of your plant. Typically 1.5 Tones of Limestone, gives 1 ton of Clinker. Output from Clinker to Cement, depends on the blend of cement being manufactured (OPC, PPC or PSC)
Since mines are allotted by Government, they typically give a right of mining (by charging a hefty sum). Companies capitalise this amount as an Intangible Asset. Hence an analyst can quickly check the Intangible Assets Section in Balance Sheet to know if a company has a limestone mine.
This Intangible is depreciated on the basis of Quantity of Limestone extracted as a proportion of Actual Quantity of Reserves existing. So an analyst can actually do a reverse calculation to judge the life and quantity of reserves a company has in their mines.
Housing forms 65% of the cement demand in India and hence this is the biggest demand driver. Housing has been growing at a steady modest pace even during lean period. The infrastructure sector adds or restricts the much needed growth.So one needs to judge uptick in demand and more specifically, the demand supply mismatch in the Micro Market where the Cement player is located.
The best metric to measure the profitability of a cement company is EBITDA/Ton. Most corporate deals also use this as a measure of payment, and management too uses this metric to judge performance. EBITDA/Ton is a result of lot of small things done right. It starts from better pricing power and ends at better raw material costs and better overhead absorption. The following factors generally drive EBITDA/Ton
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10 best cement companies in india 2021 - civil lead
As I mentioned above cement is one of the essential building materials, and people who want to construct their house are looking for the best cement brand because they know that cement plays a vital role in the lifespan of the structure.
Hence here we are presenting a list of the best cement companies in India in this post. You can go with any brand because they are well-known growing brands in the cement industry and committed to a quality product.
It was founded and established in 1983 with the brand name Ultra Tech cement. Its headquarter is situated in Mumbai. It has a worldwide presence, including UAE, Bahrain, Bangladesh, Srilanka, and India.
UltraTech Cement is also known as Indias largest clinker exporter. Indias most trustworthy cement brand offers high-quality cement types such as regular OPC, PPC, and Portland blast furnace slag cement. UltraTech is producing a vast 60 million tonnes of cement annually.
Along with Ambuja cement, they also offer superior products such as Ambuja roof special, Ambuja cool wall, Ambuja Composem, Ambuja Builcem, Ambuja Railcem and more. Ambuja cement is committed to the reduction of carbon footprint effectively.
Company has 17 cement plants, 75 RMC plants spread with 6700 employees spread over the country offers annual production capacity 33.4 million tonnes. ACC is the earliest cement company which is committed to environmental protection.
The company uses highly advanced technology to produce a premium quality product and offer high-quality cement to the customer. ACC is the first cement brand in the world that has introduced bulk cement for the customer that requires bulk quantity.
Company has eight cement manufacturing units in the different states including Rajasthan, Haryana, Uttar Pradesh, Uttarakhand, Himachal Pradesh and Chhattisgarh with 39.9 metric tonnes annual production capacity.
The company offers good quality at an affordable price range which attracts the customer. The company presents an excellent example of a perfect combination of quality products at an affordable price.
Dalmia has a presence in 22 states primarily in southeast, east and northeast of India. Company is equipped with 13 production plants and clinker units also it carries the badges of largest slag cement producer in India.
Ramco Cement, previously known as Madras Cements, is a lead ship company of Ramco Group, a successful business organisation of South India. Ramco cement was organised in 1975, and headquarter is in Chennai.
Ramco cement predominantly produces premixed dry mortar essential for construction along with portland cement and ready-mix concrete. The company also owns a division which is essentially committed to the generation of wind power.
Jk Cement is a recognised brand in the cement business. Jk Cement was founded in 1975 with the first cement manufacturing plant in Rajasthan. Jk Organization is a global conglomerate that deals in cement, tyre, paper, software, FMCG and dairy products.
Company has a strong cement distribution network approx 4000 over India including Haryana, Jammu & Kashmir, Uttarakhand and Madhya Pradesh. As of now, the company has three cement production plants located in Rajasthan and Gujrat.
India cement ltd is a well-known cement manufacturer in south India. The company was founded by Shri S N N Sankaralinga Iyer and Shri T S Narayanaswami in 1946 and initiated the first cement production plant in 1949 in Thalaiyuthu Tamil Nadu.
Company has seven integrated plants and grinding units located across India including Andhra Pradesh, Telangana, Tamilnadu Rajasthan and Maharashtra with production cpacity15.5 million tonnes per annum.
Former ICC chairman N Shrinivas is the chairman of the company. The company Focused mainly on a healthy relationship with customers, and positively insists on the quality of their product and offered services.
Binani Cement is an ISO9001, ISO14001 and OHSAS18001 certified company that has a significant market share internationally in UAE, Sudan, South Africa, Tanzania, Madagascar and Namibia along with India.
India, One of the most populated countries, is always open to many construction works. The government can build a strong foundation and rise toward its development only with the correct material usage.
top 10 cement companies in india 2020 | datis export group
Cement is mainly used as a binder in concrete, which is a basic material for all types of construction, including housing, roads, schools, hospitals, dams, and ports, as well as for decorative applications (for patios, floors, staircases, driveways, pool decks) and items like tables, sculptures or bookcases.
Started in 1889 by a company based in Kolkata. In the early nineteenth century, the industry started taking an organized stance and is currently, the second-largest producer of cement worldwide after China. The production volume of cement across the South Asian country was about 340 million metric tons in the financial year 2019. The sector encompasses a total of over 450 small and large cement plants.Supply and demandWithin the country, the maximum demand was created by the housing sector, with a share of over 60 percent during the financial year 2017. The increased demand was a consequence of the government setting up an Affordable Housing Fund under the National Housing Bank, which helped the citizens get credits to buy homes. Outside the nation, Sri Lanka was the leading destination for cement clinker exports in 2016, with over one million metric tons of estimated exports.Building togetherTo meet the increasing domestic and international demands, companies started to sign joint ventures.
In 2017, the number of mergers and acquisitions in the cement and building sector amounted to 14 deals. Due to its possibilities in composition in addition to be a binder, cement is a very precious commodity.
India is the second-largest producer of cement in the world. Ever since it was deregulated in 1982, the Indian cement industry has attracted huge investments, both from Indian as well as foreign investors.
As per IBEF, cement production capacity stood at 502 million tonnes per year (MTPA). Capacity addition of 20 million tonnes per annum (MTPA) is expected in FY2019 to FY2021. The cement industry is expected to reach 550-600 Million Tonnes Per Annum (MTPA) by the year 2025.
The real estate, construction, and infrastructure sectors are booming in India. Additionally, the government initiatives on the development of 98 smart cities are expected to provide a major boost to the sector.
Basically, the housing sector is the biggest demand driver of cement. The sector accounts for about 67% of the total consumption in India. The other major consumers of cement include infrastructure at 13%, commercial construction at 11%, and industrial construction at 9%.
As far as the production is concerned, the industry is growing at 5 to 6 %. However, the industry is highly dominated by a few large companies. Interestingly, the top 10 cement companies account for more than 50% of the total cement production in India.
is the largest manufacturer of grey cement, Ready Mix Concrete (RMC) and white cement in India. It is also one of the leading cement producers globally. Ultratech is the Largest among the top 5 cement companies in India . Ultra tech is the subsidiary of Grasim Industries which is owned by Aditya Birla Group.
The company has a consolidated capacity of 102.75 Million Tonnes Per Annum (MTPA) of grey cement. UltraTech Cement has 20 integrated plants, 1 clinkerisation plant, 26 grinding units, and 7 bulk terminals. It is the leading cement companies in India.
Its operations span across India, UAE, Bahrain, Bangladesh and Sri Lanka. UltraTech Cement is also Indias largest exporter of cement reaching out to meet the demand in countries around the Indian Ocean and the Middle East.
In the white cement segment, UltraTech goes to market under the brand name of Birla White. It has a white cement plant with a capacity of 0.56 MTPA and 2 WellCare putty plants with a combined capacity of 0.8 MTPA.
It employs a diverse workforce comprising of 120,000 employees, belonging to 42 different nationalities across 36 countries. It is the largest producer of cement in India based on turnover and market share.
Ambuja Cement has provided hassle-free, home-building solutions with its uniquely sustainable development projects and environment-friendly practices since it started operations. Ambuja cement is in the list of top 5 cement companies in India.
Currently, Ambuja Cement has a cement capacity of 29.65 million tonnes with five integrated cement manufacturing plants and eight cement grinding units across the country. The company also generated 7.4% of its power needs from renewable resources. The company produces one of the best quality cement in India.
is one of Indias leading manufacturers of cement and ready-mix concrete with 17 cement factories, 75 ready mix concrete plants, over 6,700 employees, a vast distribution network of 50,000+ dealers & retailers and a countrywide spread of sales offices. It is the 3rd leading cement companies in India
ACC has consistently set benchmarks in cement and concrete technology since its inception in 1936. From the Bhakra Nangal Dam in 1960 to the Mumbai-Pune Expressway, ACC cement is at the foundation of iconic landmarks across the country.
In 2005, ACC Limited became a part of the reputed Holcim Group of Switzerland. In 2015 Holcim Limited and Lafarge SA came together in a merger of equals to form LafargeHolcim the new world leader in the building materials industry.
is the Fourth among the Top 10 Companies in Cement in terms of sales. Incorporated in 1979 by renowned Bangur family based out of Kolkata. Set-up the first Cement Plant in 1985 with an installed capacity of 0.6 Mtpa. Today Total Cement Capacity of the Company is 29.30 Million tons.
Came out with a Public Issue in the year 1984. Listed on National Stock Exchange (NSE) and Bombay Stock Exchange (BSE). The total no of employees in 1985 was around 100. Total No. of Employees as on 31st March 2017 was 6299. It is on the list of top 5 cement companies in India.
Is Fifth Among the Top 10 Companies in Cement by Total Revenue. The Company has a cement manufacturing plant in southern states of Tamil Nadu (Dalmiapuram & Ariyalur) and Andhra Pradesh (Kadapa), with a capacity of 9 million tonnes per annum.
A leader in cement manufacturing since 1939, DCBL is a multi-spectrum Cement player with double-digit market share and a pioneer in super-specialty cement used for Oil wells, Railway sleepers, and Airstrips. It is last in the list of top 5 cement companies in India.
Dalmia holds a stake of 74 % in OCL India Ltd., a major cement player in the Eastern Region. Recently acquired the brands Adhunik Cement & Calcom Cement in North East. The group now controls an expandable capacity of 25 million tonnes.
Is the flagship Company of the M.P. Birla Group. Incorporated as Birla Jute Manufacturing Company Limited in 1919, it was Late Mr. Madhav Prasad Birla, who gave shape to it. As Chairman of the Company, he transformed it from a manufacturer of jute goods into a leading multi-product corporation with widespread activities. It is one of the Top leading cement companies in India
Under the Chairmanship of Mrs. Priyamvada Birla, the Company crossed the Rs. 1,300 crore turnover mark and the name was changed to Birla in 1998. Mr. Harsh V Lodha is now Chairman of the Company. It is sixth in the list of top 10 cement companies in India.
The Company is primarily engaged in the manufacturing of cement as its core business activity. It has a significant presence in the jute goods industry as well. The company produces one of the best quality cement in India.
The Company has acquired 100% shares of Reliance Cement Company Private Limited (Reliance Cement), a subsidiary of Reliance Infrastructure Limited (RIL). After this acquisition, Reliance Cement has become a wholly-owned material subsidiary of the company. The entire cement business of RIL has been acquired for an Enterprise Value of Rs. 4,800 crores. This acquisition provides the ownership of high-quality assets, taking its total capacity from 10 MTPA to 15.5 MTPA.
was founded in the year 1946 by two men, Shri S N N Sankaralinga Iyer and Sri T S Narayanaswami. They had the vision to inspire dreams for an industrial India, the ability to translate those dreams into reality and the ability to build enduring relationships and the future.
From a two plant company having a capacity of just 1.3 million tonnes in 1989, India Cements has robustly grown in the last two decades to a total capacity of 15.5 million tonnes per annum. It is seventh in the list of top 10 cement companies in India.
The main product of the company is Portland cement, manufactured in eight state-of-the-art production facilities that include Integrated Cement plants and Grinding units with a current total production capacity of 16.45 MTPA. The company is the fifth largest cement producer in the country.
Established in 1979, Orient Cement was formerly, a part of Orient Paper & Industries. It emerged in the year 2012 and since then, it has emerged as one of the fastest-growing and leading cement manufacturers in India.
Orient Cement began cement production in the year 1982 at Devapur in Adilabad District, Telangana. In 1997, a split-grinding unit was added at Nashirabad in Jalgaon, Maharashtra. It is ninth in the list of top 10 cement companies in India.
In 2015, Orient Cement started commercial production at its integrated cement plant located at Chittapur, Gulbarga, Karnataka. With a total capacity of 8 MTPA, they serve Maharashtra, Telangana, Andhra Pradesh, Karnataka, and parts of Madhya Pradesh, Tamil Nadu, Kerala, Gujarat, and Chhattisgarh.
Is a subsidiary of HeidelbergCement Group, Germany. The Company has its operations in Central India at Damoh (Madhya Pradesh), Jhansi (Uttar Pradesh), and in Southern India at Ammasandra (Karnataka).
Due to the increasing demand in various sectors such as housing, commercial construction, and industrial construction, the cement industry is expected to reach 550-600 million tonnes per annum (MTPA) by the year 2025.
We hope you find detailed information about the Top 10 cement companies in India 2020 in this article.Datis Export Group supplies all types of Portland Cement (Grey, and White) and Cement Clinker. Our sales team will manage to export the Cement to any destination port for Bulk and Bagged containerized cargoes.
india cement market study 2019-2024: size & share, production & consumption, trade analysis, competitive landscape
India accounts for ~8% of the global cement production installed capacity. In FY 2018, India held the second position in the global cement industry, with a production volume of 297.56 Mn tons in comparison to China's 2170 Mn tons. The cement industry in India is supported by high FDI. During the April 2000-March 2019 period, FDI in the cement and gypsum products industry was INR 369.38 Bn.
The production of cement in India is expected to reach 410.21 Mn tons by FY 2024, expanding at a compound annual growth rate (CAGR) of ~3.83% during the FY 2019-FY 2024 period, owing to rising demand from the government and housing contractors.
Cement consumption is anticipated to increase at a CAGR of ~4.38% during the forecast period owing to the sanction of schemes for improving roads and highways connectivity and housing facility related programs, and growing demand from the commercial real estate sector. The major players operating in the Indian cement industry include UltraTech Cement Limited, Ambuja Cements Limited, JK Lakshmi Cement, and Ramco Cements Limited.
Among the major Indian states, the southern states of Tamil Nadu, Andhra Pradesh, and Karnataka together accounted for the highest cement production installed capacity of ~35% in FY 2018, followed by the northern states (Rajasthan, Punjab, and Haryana), which collectively accounted for ~23% of the total installed capacity.
Out of the different end user industries of cement, the housing segment accounted for the highest demand in FY 2018. Within this, ~38% demand was generated by the rural housing sector, followed by the urban housing sector (~32%). Such high demand for cement from the housing sector may be attributed to the fast execution of affordable government housing schemes like Pradhan Mantri Awas Yojna, and Housing for All by 2022. Apart from housing, commercial and industrial investments, the infrastructure segment accounted for considerable demand for cement in India.
To develop the country's infrastructure, the Indian government has undertaken several projects related to the construction of roads and highways, both in the rural and urban areas, along with the development of industrial hubs in different parts of the country. These schemes and initiatives are together expected to drive the growth of the Indian cement industry, since it is one of the primary materials for the successful execution of such projects.
Essential minerals used for manufacturing cement, which include limestone (calcium), bauxite (aluminium), iron ore, and coal, are available in abundance in different parts of India. This has resulted in zero or low cost of import of raw materials for cement manufacturers, thus making cement businesses profitable in India. As a result, cement manufacturing has increased steadily, driving the supply side of the Indian cement industry over the years.
Many major cement companies in India have increased their production capacity at a considerable rate over the past few years, relying mainly on government support. However, the rate of cement production has not risen at the same pace as compared to capacity expansion during the same period. This gap between installed capacity and actual production is mainly due to delays in the processes related to awarding of construction projects and decision-making regarding commencement dates, acquisition of land for construction projects, etc., at government offices, mostly for the execution of roads and highways construction projects and smart city development projects.
As a result, continuous demand for cement has dropped, thus rendering parts of newly installed production capacities idle. Eventually, plant maintenance costs would increase because of excess production capacity, leading to a rise in the per capita price of cement across India.
Research and Markets Laura Wood, Senior Manager [emailprotected] For E.S.T Office Hours Call +1-917-300-0470 For U.S./CAN Toll Free Call +1-800-526-8630 For GMT Office Hours Call +353-1-416-8900 U.S. Fax: 646-607-1907 Fax (outside U.S.): +353-1-481-1716
india: cement production volume 2020 | statista
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