sand making machine | artificial vsi crusher equipment - jxsc mine
Sand making machine is used to manufacture artificial sand. Also, it is requisite equipment in the sand plant. Manufactured sand can not only solve the problem of lack of sand in building engineering, but also has the characteristics of heat insulation, lightweight, fireproof and earthquake resistance. The crushed-stone is an ideal building material.
JXSC china sand making machine(VSI crusher) is a piece of high-performance crushed sand equipment with foreign technology. Our company sand maker perfect combination of the unique design of rotor structure, wear-resisting material process, crushing speed optimization and hydraulic design. Also a typic of professional fine grinding technology and machinery manufacturing which embody new technology and new process.
Our vertical shaft impact sand making machine is designed to produce sand gravel aggregate for the highwayhigh-speed railway, high-rise buildings, municipal engineering, hydropower dam construction, and aggregate concrete mixing station. sand manufacturing machine is a rock fine crusher equipment that plays a tertiary crusher role in the sand processing plant. It is the best choice of manufactured sand stone crusher equipment.
JXSC sand crushing machine has good effects on crushing dry materials and wet materials. However, it is not suitable for crushing semi-dry and semi-wet materials. Because there are many muds in the semi-dry and semi-wet mud materials, it is easy to agglomerate and stick, block the crushing cavity, and block the material. For semi-dry and semi-wet materials, the mud can be washed off with more water, but the artificial manufacturing machine wear will increase.
2. Consumable parts consume low. The optimal crushing chamber material impact angle design has less friction with the wear parts. 40% lower operating cost than traditional equipment, directly reducing the cost of equipment.
3. Excellent product size. The product is cubic, the shape is good, the gradation is reasonable, and the fineness modulus can be adjusted. It is especially suitable for artificial sand making and stone shaping.
4. Hydraulic device, easy to maintain. The hydraulic opening device makes the repairing and disassembling of the broken internal parts convenient and quick, shortening the downtime, saving time and effort.
5. Thin oil lubrication, automatic maintenance. The imported oil lubrication station is used, and the double oil pump complements the oil supply. It stops automatically when there is no oil flow or oil pressure.
6. Easy to install and operate. The device is light in weight and has a variety of installation methods and can be installed in a mobile manner. Easy to repair and maintain. Once the specific application is clarified, the VSI sand making machine can be used to maximize its outstanding performance with only minor adjustments.
7. A multi-purpose machine, flexible use. The unique feed crushing structure has a variety of crushing chamber types, which can easily realize the conversion of "stone hit stone" and "stone hitting iron", thus solving the problem of multi-purpose of one machine. If you need to change the application of the VSI sand making machine, you don't need to make big adjustments to adapt to the different needs of users. Such as sand making, shaping, grinding materials, etc.
8. International quality assurance. The application of the latest technology and advanced riveting technology in foreign countries and the appearance of automotive technology. Which greatly improve the equipment's internal quality and appearance quality. The core components are selected from international famous brands (bearings adopt high-precision rolling bearings) to ensure low failure rate of the system.
9. Pay attention to environmental protection. Our equipment works with low noise and no pollution. The unique air self-circulation system greatly reduces the amount of air discharged, reduces dust and is environmentally friendly. In addition, the VSI crusher is reserved and suitable for installation of various sizes of dust removal equipment.
Material vertical fall into impeller which high-speed rotating from the machine top. Then, under the action of centrifugal, crushed by shunt impeller around material generate high-speed impact with the other part of umbrella-shaped. After hitting each other, the material will form an eddy between the impeller and casing, and repeatedly hit, friction and shattered each other. Material discharged vertically from the bottom, screening out the required finished product granularity by screening equipment.
Whole Center Feeding
The material falls into the impeller through the center of the feed tray, and the initial lateral acceleration is given through the distribution cone, and is uniformly distributed into each flow passage to further accelerate the throwing. After the material is thrown, it will directly hit the material layer on the perimeter guard and the guard plate, or collide with the bounced material. This collision point is relatively close to the casing. The whole center feed has a stronger impact on force and longer stroke. Some materials impact the material layer of the peripheral guard plate and the peripheral guard plate, or the material is hedged, which is a hard landing, so it is advantageous for fine crushing. The whole center feed sand making machine is often applied to the processing of mechanism sand, and the sand formation rate is higher.
Center And Ring Feeding
The waterfall flow feed is materials are processed by the distributor or points, and a part falls from both sides, and after falling, a continuous material waterfall is formed around the impeller. If only the material waterfall does not make any sense, which cooperates with the center feed. The accelerated material in the impeller is thrown out at a speed of 70-80 m/s, and the material falls into the material waterfall, causing the material to be milled. Of course, after the materials are exchanged for kinetic energy, some of the materials impact the perimeter guard or the material layer, and another part of the material falls. However, because the object of the first strong impact is the material waterfall. Therefore, the crushing ability is much lower than that of the whole center feed. But the friction and impact between the materials are increased. The center feeding with annular waterfalls falls feeding way is more suitable for shaping the aggregate and less wear.
Due to the natural resources is finite, many countries come to be a shortage of river sand. But construction industries need it. And nowadays various countries have issued documents banning the digging of river sand. So, artificial sand appearance not only solves this problem but also protect the environment.
The large rocks feed into need primary crusher(jaw/impact/hammer crusher) to reduce the size by vibrating feeder. But the crushing materials aren't enough fine, so they need to secondary crushing by sand making machine. In order to make full use of rocks, the sand making plant has a recycling system in primary and secondary crushing.
The artificial sand discharge by VSI sand making equipment should transport to sand washing plant to washing and screening, then dewatering and drying. Finally, we get the good manufactured sand for building materials, highway, railway, and concrete mixing plants. How to improve the artificial sand production? Please contact us, our engineers will design the sand plant on the basis of your information.
Jiangxi Shicheng stone crusher manufacturer is a new and high-tech factory specialized in R&D and manufacturing crushing lines, beneficial equipment,sand-making machinery and grinding plants.
automatic stone crusher at best price in india
Prahlad Nagar, Ahmedabad
207-208, Scarlet Gateway, Opposite Rivera Antilla, Off Corporate Road Prahlad Nagar, Near. S. G. Highway, Prahlad Nagar, Ahmedabad - 380015, Dist. Ahmedabad, Gujarat
Bigbara, Rudrapur, Dist. Udham Singh Nagar
Dock 4, OLT, TCI Compound Roorkee - Haridwar - Rishikesh - Mussoorie - Uttarkashi - New Tehri - Sri Nagar - Kedarnath -, Bigbara, Rudrapur - 263153, Dist. Udham Singh Nagar, Uttarakhand
Sanwer Road Industrial Area, Indore
No. 5, Saidham, Sector C, Opposite Power House Industrial Area, Sanwer Road, Sanwer Road Industrial Area, Indore - 452015, Dist. Indore, Madhya Pradesh
Byraveshwara Industrial Estate, Bengaluru
32/33, Extended Sai Baba Layout, 40 Feet Road, Near Anupama School Andrahalli Main Road, Peenya, 2nd Stage, Byraveshwara Industrial Estate, Bengaluru - 560091, Dist. Bengaluru, Karnataka
2 types of concrete crushers | hxjq
The rapid development of urbanization has resulted in the accumulation of a large amount of waste concrete, which not only occupies land resources but also pollutes the air and the environment. Therefore, the recycling of waste concrete has become an important issue that the government needs to solve.
Abandoned concrete blocks are high-quality concrete aggregates which have many advantages. For example, after the buildings are dismantled, the high-quality concrete blocks and silt after crushing and screening can be used as recycled coarse and fine aggregates for concrete. The fine powder can be directly used as the raw material of cement. The concrete prepared from recycled cement and recycled aggregate can enter the next cycle, which realizes zero waste discharge throughout the whole cycle.
Concrete, cement and other wastes in construction waste can be used as building aggregates and recycled brick raw materials after being reasonably crushed, screened and crushed. And the main equipment used for crushing concrete can be divided into two types: traditional fixed crusher and mobile concrete crusher, among which small crushing equipment is favored by users.
Although the compressive strength and hardness of concrete are not high, due to the porosity and the formation type, the concrete has good toughness and can buffer the crushing force, which causes low crushing efficiency. So, what kind of crusher should be selected for concrete crushing? In the process of crushing waste concrete, according to the working principle of more crushing and less grinding, it is necessary to carefully configure the concrete crusher equipment.
Jaw Crusher, also known as concrete crusher, is usually used as the primary equipment for concrete crushing. It is also suitable for metallurgy, mining, construction, chemical, water conservancy and railway sectors, and used as a device for fine and medium crushing of ores and rocks with compressive strength below 250 Mpa.
In recent years, the small jaw crusher has been favored by foreign users because of its small size, easy transportation and installation, low price, and fast profit. The models like PE-150250, PE-200350 and PE-400600 have become the best choice for customers to crush concrete.
After the rough breaking, steel and iron equipment are added to remove the steel bars and iron blocks in the waste concrete, which will eliminate the damage of steel bars and iron blocks to the equipment without affecting the production. Generally, the impact crusher, the fine crushing jaw crusher or the cone crusher is used as the secondary crushing to crush the material to less than 2 cm, and the selected granularity can be basically achieved.
For smaller discharge sizes, a three-stage crusher can be used, for example, the fine crushing crusher or the roller crusher is used to further crush the ore to less than 10 mm. In the actual production, the suitable crusher can be selected according to the size of the concrete block. It can be combined in single or multi-machine operations, both of which have the characteristics of simple operation, strong controllability and high production efficiency.
In the international environment of the crusher industry, besides the traditional jaw crusher, high-efficiency and environmentally-friendly construction concrete crusher will be the trend of future development.
In view of the characteristics of concrete waste, Henan HXJQ Machinery designed a concrete crushing equipment-mobile concrete crusher. The waste concrete after crushing can be used for reinforcing the foundation, producing bricks, cement, etc, not only achieving its values but also solving the issue of land and environment problems, which can be described as two-fold.
The mobile concrete processing station produced by HXJQ Machinery adopts multi-stage combination mode, which includes jaw crusher, impact crusher, cone crusher and vibrating screening equipment, conveyor belt, etc. Generally, the concrete crushing station is composed of a concrete crusher (sand making machine), a screening machine, a feeder, a conveyor belt, a steel frame, a drive system, an electric control system, a motor unit and the like.
The concrete material is sent into the crusher by the feeding equipment, and the crushing machine converts the large concrete into gravel. The finished product which meets the standard is transported by the conveyor belt to the stacking place, and the products which don't meet the standard will be transported by the other conveying belt to the crusher again until it is qualified.
The integrated vibrating screen, feeder and the under-belt conveyor, the vibrating screen and the crusher integrated into the vehicle can reach any position on the working site under any terrain conditions. Thus the mobile concrete crusher has many advantages like reasonable material matching, smooth flow, reliable operation, convenient operation, high efficiency and energy saving.
1. According to the driving way, it is divided into tire type and crawler type: the tire type concrete crushing and sorting machine needs semi-trailer traction to run, while the crawler type can be remotely operated with buttons. Relatively speaking, the latter is more intelligent and the price is more expensive.
2. According to the function, it is divided into crushing type and sand making type: the concrete crushing and screening machine includes a combination of crushing equipment such as jaw crusher, cone crusher and impact crusher. The sand making type is mainly equipped with sand making machine and hammer sanding machine.
The mobile crushing station can prevent and control environmental pollution, improve the ecological environment, and protect natural resources. The size and model can be designed according to the different production needs of users. According to the statistics of the HXJQ machinery, the small mobile crusher is chosen by more foreign users because of its reasonable price, high quality, convenient transition, operation and maintenance.
A project introduction of construction concrete treatment: in October 2018, a customer found HXJQ, and hoped that we could provide him with the complete equipment for breaking construction waste. Our technical manager quickly contacted him and learned that the customer had a large amount of construction waste to be disposed of.
From the perspective of economic foundation and practical operation, the technical manager recommended the fixed crushing station to him and designed a complete set of equipment suitable for his actual needs. In the end, the customer introduced the PE-400600 jaw crusher and PF-1010 impact crusher produced by our company to break the concrete waste. The finished sandstone is used for brick making, roadbed materials, etc., and the separated steel is recycled.
The pretreated concrete with reinforcing steel is sent to the jaw crusher for initial breakage by the conveyor belt, then effectively separated by the iron remover, and sent to the impact crusher for fine crushing. The crushed material is sieved by the vibrating screen. The finished material is output by the conveyor. If the material does not meet the specifications, it will continue to return to the impact crusher and break again.
The development and utilization of waste concrete as a recycled material solves the problems of a large amount of waste concrete treatment and the resulting deterioration of the ecological environment; on the other hand, it can reduce the consumption of natural aggregates in the construction industry, thereby reducing exploitation of the natural sand and gravel, which has fundamentally solved the problem of the depletion of natural aggregates and the destruction of the ecological environment because of the lack of sandstones.
Under this circumstance, the crusher plays an irreplaceable role in the recycling of materials. Whether it is the traditional fixed crusher or the latest mobile crusher, both of them have their own advantages. As long as the size of the stone produced by the equipment can meet the standard, it is a good crusher.
stone crusher manufacturers for sand, quarry, mining and construction
The types of pressure crushers include jaw crusher, roller crusher, and gyratory crusher. The pressure type crusher uses two hard parts of the machine to press each other to crush rock material. For example, the jaw crushers use the fixed jaw plant and movable jaw plate.
The jaw crusher's main function is to reduce the size of the raw materials or large pieces of material to a sufficiently small size, so as to facilitate the next step of the crushed material. In the quarries and mine materials crushing plant, it is generally used as a primary crusher. The types of jaw crushers are single toggle and double toggle. The construction of the single toggle jaw crusher is compact and simple, and the transmission components such as eccentric shafts are less stressed. Due to the vertical displacement of the movable jaw is small, the material is less excessively broken during processing. Therefore, the wear of the movable jaw plate is less.
Compared with the simple pendulum type, the double toggle type jaw crusher has the advantages of lighter weight, fewer components, a more compact structure and uniform crushing, high productivity. 20-30% higher productivity than a simple swing jaw crusher of the same specification.
Tooth Roller crusher is a new product that is designed and developed according to the structure principle of Gunlock crusher in America. The machine has the advantages of small volume, high crushing ratio (5-8) , low noise, simple structure, convenient maintenance, high productivity, even particle size of crushed materials, low over crushing rate, convenient maintenance, etc. The mall roller crusher is widely used in the mining industry as a secondary crusher.
Gyratory crusher is a new type of crusher that can replace fine jaw crusher and cone crusher. It consists of a concave surface and a conical head, both of which are usually lined with manganese steel. The inner cone has a slight circular movement but doesn't rotate. The gyratory has the advantages of good finely crushing effect, large processing capacity, small vibration, simple maintenance, low cost, and less lining plate wear.
Impact crushers crush materials by impact rather than by pressure. The material is broken in the crushing chamber under the impact force. It can handle materials with side length less than 100-500 mm, with compressive strength up to 350 MPA. It has the advantages of a large crushing ratio and cubic particles after crushing. There are two types of impact crushers: Horizontal Shaft Impact(HSI) Crushers and Vertical Shaft Impact(VSI) Crushers.
In the sand making plant is one of the essential crushers. Cone crusher according to the crushing force is divided into Simmons spring type and hydraulic type. Hydraulic type is divided into single-cylinder and multi-cylinder cone crusher. According to the rotary speed, there are three types: low speed, medium speed and high speed.
The basic structure of cone crusher is similar to that of rotary crusher, but the range is larger. It rotates and presses against the stone on the side of the machine, where it falls into the lower chamber and is crushed again until it falls out of the bottom. Its advantages: reliable structure, high productivity, easy adjustment, and low operation cost.
Hammer crusher(Hammer mill) is broken by an impact between a high-speed hammer and material. This type of crusher is divided into two types: single rotor and double rotor. Single Rotor is divided into reversible and irreversible. Hammer crusher is mainly composed of the rotor, spindle, hammerhead, lining plate and impact plate. And it mainly crushing for coal, salt, chalk, gypsum, brick, limestone and so on. It also used for crushing fiber structure, flexibility, and toughness of strong broken wood, paper, etc.
The advantages of the hammer: larger crushing ratio, high production capacity, uniform products, less over-powder phenomenon, simple structure, light equipment quality, simple operation, and maintenance.
Sand crusher is also called VSI crusher. It is an indispensable equipment for artificial sand manufacturing plant. VSI crusher imported advanced German technology development and production, with the international advanced level. Its performance plays an irreplaceable role in the fine crushing equipment of various materials. There are two types of sand-making machine: stone hit stone and stone hit steel.
The upper and lower hitting guard plate is installed on the crushing cavity wall of the sand making machine. It makes the ore material to be crushed by the impact, friction or high-speed impact between the material and the lining layer formed by the material and the material accelerated by the flywheel when accelerating. The materials do not come into direct contact with the equipment. This method reduces the wear and tear of fittings and prolongs the service life. "Stone hit stone" sand crusher is suitable for material with high abrasion above medium hardness, such as basalt. And the finished product has good grain shape, but the powder content is a little more. So it is more suitable for aggregate shaping.
In the crushing cavity wall of the sand-making machine, the lower hitting guard plate is replaced by the perimeter guard plate. When the ore material is thrown out by the roller, it is directly impacted on the guard plate for many times and the crusher. Under the constant impact, and then the crushing cavity material impact, ore material broken more fully, and the finished material particle size smaller. The "stone hit steel" sand crusher is suitable for small abrasive materials below medium hardness, such as limestone, and the crushing efficiency is high. However, due to crushing depends on the impact, so wear parts are higher. The finished product is slightly worse, it is more suitable for sand-making.
1. 40 years old
JXSC Mine Machinery Factory founded in 1985, and we have 40 years of production experience. In the 40 years, we are committed to the development, production, sale of high-quality crushing equipment, mining and mineral processing equipment. We have mature manufacturing technology, excellent engineers, design and manufacture high-yield crushing plant, sand plant mining plant for users.
3. Considerate pre-sale service, after-sale guaranteed service
We have a professional sales team to answer all your equipment questions. Take the customer to the factory to see the equipment and free test machine. We provide equipment installation schematic diagram, video installation guide. In some places, our engineers can go to the site to install and debug. All the equipment is guaranteed for one year, except for the wear parts.
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Jiangxi Shicheng stone crusher manufacturer is a new and high-tech factory specialized in R&D and manufacturing crushing lines, beneficial equipment,sand-making machinery and grinding plants.