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tech spotlight: mobile air classifier : pit & quarry

tech spotlight: mobile air classifier : pit & quarry

Many aggregate and sand producers own multiple quarries. A portable air classifier eliminates the cost of owning and maintaining multiple stationary air classifiers. For major paving projects, it is more economical to move the air classifier to a quarry closer to the jobsite or onto the jobsite than to haul the de-dusted manufactured sand.

So says Joe Muscolino, senior product manager for Sturtevant Inc., based in Hanover, Mass. Muscolino says there has not been a mobile air classifier that can go from transport to production without delay from special lifting equipment.

He says Sturtevants answer to the problem is its Whirlwind air classifier and conveyor, which is the only self-contained, 100 percent mobile air classifying plant with integral collapsible conveyors. The plant allows for parking and processing in one hour or less.

According to Sturtevant, the Whirlwind hydraulically unfolds for setup and folds away for the breakdown and transport, without cranes, boom trucks, front-end loaders or special crews needed. It can be done with the push of a button. Dual hydraulic cylinders provide smooth, steady raising and lowering of the Whirlwind air classifier and its collapsible feed and dual discharge conveyors.

The plant is mounted on a rugged chassis frame with tri-axle suspension for stable travel on highways or back roads. The plant is designed and constructed for vibration-free operation and long service life with low maintenance. The compact design features a low transport height (13 ft., 5 in.), short trailer transport length (61 ft., 9 in.) and trim transport width (12 ft., 7 in.) for easy maneuvering on the road. Feed capacity is 30 to 90 tph with a 50 hp variable-frequency motor for low energy consumption.

Producers tell us they want a portable unit large enough for high feed rates, but compact and completely mobile to keep transportation costs reasonable, Muscolino says. We estimate that our ample tph range and compact, totally self-contained design will keep transportation costs 40 to 50 percent lower than if we had designed a larger plant with unattached conveyors that require assembly.

Other features requested by aggregate producers are a long, high-discharge conveyor for increased stockpile heights of de-dusted manufactured sand, and a feed conveyor intake hopper that is low to the ground and can be fed by a front-end loader, eliminating the need for an intermediate conveyor. Also, the feed hopper is located behind the trailer rear wheels to prevent spillage of feed material onto the chassis where it could cause damage and requires cleanup.

For safety and nuisance dust control, all three of the belt conveyors are covered and can be easily vented. In addition, the gravity feed inlet at the top of the classifier is under a slight vacuum to prevent airborne nuisance dust during material transfer. The conveyor covers also help reduce moisture during rain to ensure efficient performance. The air classifier is designed for dry operation. Material moisture preferably should not exceed 2 to 3 percent with 4 to 5 percent as a maximum level for most materials.

According to Sturtevant, its Whirlwind air classifier can eliminate the need for screening, cyclones, bag houses or wet washing where water is not readily available or where water disposal is a problem. The unit has an automatic lubrication system for low maintenance and a time-tested, gear unit drive for long service life.

An internal fan lifts minus 200 mesh fines out of the feed. Removable selector blades within the housing control the amount of fines to be removed so the process can be adjusted to nearly any material or spec requirement. Any additional fine-tuning and quick adjustments can be made with easy-to-use speed controls.

air classifiers - sturtevant inc

air classifiers - sturtevant inc

Three types of separators each with a high-precision method of classifying particles according to size or density. For dry materials of 100 mesh and smaller, air classification provides the most effective and efficient means for separating a product from a feed stream for dedusting, or for increasing productivity when used in conjunction with grinding equipment. Materials of 100 mesh or smaller blind screens, making screenless separation like Sturtevant Air Classifiers the ideal choice for small particle separation. Sturtevant air classifiers balance the physical principles of centrifugal force, drag force and gravity to generate a high-precision method of classifying particles according to size or density. All three Sturtevant air classifiers offer durable construction, as well as time- and energy-saving advantages.

air separators | air classifiers | williams crusher

air separators | air classifiers | williams crusher

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Air classifiers separate materials based on shape, size, and density and are most commonly used in an industrial process involving mixed materials that need to be separated quickly. For example, in recycling centers, an air classifier can sort through metal, paper, and plastics that arrive mixed together.

Air classification is the most effective and efficient means of separating material from a stream that needs to be sorted or for increasing productivity when its used with a pulverizing machine or other size reduction machine.

Williams High Efficiency Turbine Air Classifiers can help increase production rate from various grinding mills including vertical roller mills, ball mills, and others. These high efficiency air classifier mills can achieve 80% efficiency while producing 70% minus 200 mesh (74 microns) and 70% efficiency when producing 95% minus 200 mesh (74 microns).

The air classifier cyclone sorts material by inserting the material into a chamber that has a column of rising air. Air drag on the material supplies an upward force and lifts the material into the air. Since the air drag is dependent on the materials size and shape, the material can be sorted and separated vertically.

Williams Mechanical Air Separators are designed to make separations of materials by particle size or shape, or of different specific gravities. These Air Separators, or Air Classifiers, are proven to be outstanding equipment of their type - in efficiency, capacity, design, and construction. Here are some of the features of Williams superior Mechanical Air Separators:

Increases Grinding Unit Capacity: When operating grinding mills in closed circuit with Williams Mechanical Air Separators, the finished material is removed from the circuit as fast as it is made. This leaves the grinding unit free to work on unground material. Positive Control of Product Fineness: A Williams Mechanical Air Separator assures proper product fineness. Only material of satisfactory fineness is discharged as the fine fraction, and all oversize is returned for regrinding. Superior to Screens for Fine Separations: Generally, any separation finer than 20 or 30 mesh can best be accomplished by air separation. The fineness delivered by air separation is constant and is not affected by breakage of delicate fine mesh screens. An air separator also eliminates the frequent replacement of screen wire. The capacity per square foot of fine screens is relatively low; large tonnages of fine material can only be economically separated by air.

Williams High Efficiency Turbine Separators are incorporated with all Williams Roller Mills and Impact Dryer Mills whenever precise classification and separation are required to produce an ultra-fine product.

sturtevant unveils 100 percent mobile air classifying plant : ceg

sturtevant unveils 100 percent mobile air classifying plant : ceg

Many aggregate and sand producers own multiple quarries, and a portable air classifier eliminates the cost of owning and maintaining multiple stationary classifiers. And for major paving projects it is often more economical to move the air classifier to a quarry nearer to the job site or to the job site itself than to haul the de-dusted manufactured sand.

Many asphalt companies also own or lease portable asphalt plants that normally require adjoining portable equipment for crushing, screening and fines handling, according to Joe Muscolino, senior project manager of Sturtevant Inc., Hanover, Mass.

A portable air classifier negates the need for a wash plant where water is not readily available or where waste water disposal is a problem. But there has not been a mobile air classifier that could go from transport to production without the cost and delay of special lifting equipment. People have been asking us for years to design a portable plant to solve this serious problem, he said.

Sturtevant Inc. has introduced a self-contained, 100 percent mobile air classifying plant with integral collapsible conveyors, enabling parking to processing in one hour or less. The Whirlwind air classifier and conveyors hydraulically unfold for setup and fold away for breakdown and transport, with no cranes, boom trucks, front-end loaders or special crew needed for any part of the operation. Simply push a button. Dual hydraulic cylinders provide smooth, steady raising and lowering of the Whirlwind air classifier and the integral, collapsible feed and dual discharge conveyors.

The plant is mounted on a rugged chassis frame with tri-axle suspension for stable travel on highways or back roads. The plant is designed and constructed for vibration-free operation and long service life with low maintenance and the compact design features a low transport height (13 ft. 5 in. [4 m]), short trailer transport length (61 ft. 9 in. [18.8 m]) and trim transport width (12 ft. 7 in. [3.8 m]) for easy maneuvering on roadways and at job sites. Feed capacity is 30 to 90 tons (27 to 81.6 t) per hour with a 50 hp variable-frequency motor for low energy consumption.

Producers tell us they want a portable unit large enough for high feed rates, but compact and completely mobile to keep transportation costs reasonable, Muscolino said. We estimate that our ample tph range and compact, totally self-contained design will keep transportation costs 40 to 50 percent lower than if we had designed a larger plant with unattached conveyors that require assembly.

Other features requested by aggregate and asphalt producers include a long, high discharge conveyor for greater stockpile heights of de-dusted manufactured sand, and a feed conveyor intake hopper that is low to the ground and can be fed by a front-end loader, eliminating the need for an intermediate conveyor. Also, the feed hopper is located behind the trailer rear wheels to prevent spillage of feed material onto the chassis where it could cause damage and require clean-up. The smaller side conveyor is for byproduct fines.

For safety and nuisance dust control, all three belt conveyors are covered and can be easily vented. In addition, the gravity feed inlet at the top of the classifier is under a slight vacuum to prevent airborne nuisance dust during material transfer. The conveyor covers also help reduce moisture during rain to ensure efficient performance. The air classifier is designed for dry operation; material moisture preferably should not exceed 2 to 3 percent, with 4 to 5 percent as maximum for most materials.

The Sturtevant Whirlwind air classifier can eliminate the need for screening, cyclones, bag houses or wet washing. The unit has an automatic lubrication system for low maintenance and a time-tested gear unit drive for long service life.

An internal fan lifts minus #200 mesh fines out of the feed, and removable selector blades within the housing control the amount of fines to be removed so the process can be adjusted to nearly any material or spec requirement. Any additional fine tuning and quick adjustments are made with easy-to-use speed controls. Adjusted product fineness: minimal minus 100, 200, 325 mesh fines.

Sturtevant has designed and manufactured a wide range of material processing equipment since 1888, including three types of air classifiers. The chassis-mounted Whirlwind air classifier is the exact same model that has been in stationary applications worldwide for more than 80 years. The company has manufactured more than 5,000 air classifiers, and with proper maintenance, Sturtevant air classifiers can last 40 to 50 years, according to the manufacturer.

Our customers expect superior quality and long service life from everything we make, Muscolino said. And our Whirlwind portable air classifier plant and rugged trailer are thoroughly designed and built for the long haul.

(This story also can be found on Construction Equipment Guides Web site at www.constructionequipmentguide.com.) And for major paving projects it is often more economical to move the air classifier to a quarry nearer to the job site or to the job site itself than to haul the de-dusted manufactured sand.

Many asphalt companies also own or lease portable asphalt plants that normally require adjoining portable equipment for crushing, screening and fines handling, according to Joe Muscolino, senior project manager of Sturtevant Inc., Hanover, Mass.

A portable air classifier negates the need for a wash plant where water is not readily available or where waste water disposal is a problem. But there has not been a mobile air classifier that could go from transport to production without the cost and delay of special lifting equipment. People have been asking us for years to design a portable plant to solve this serious problem, he said.

Sturtevant Inc. has introduced a self-contained, 100 percent mobile air classifying plant with integral collapsible conveyors, enabling parking to processing in one hour or less. The Whirlwind air classifier and conveyors hydraulically unfold for setup and fold away for breakdown and transport, with no cranes, boom trucks, front-end loaders or special crew needed for any part of the operation. Simply push a button. Dual hydraulic cylinders provide smooth, steady raising and lowering of the Whirlwind air classifier and the integral, collapsible feed and dual discharge conveyors.

The plant is mounted on a rugged chassis frame with tri-axle suspension for stable travel on highways or back roads. The plant is designed and constructed for vibration-free operation and long service life with low maintenance and the compact design features a low transport height (13 ft. 5 in. [4 m]), short trailer transport length (61 ft. 9 in. [18.8 m]) and trim transport width (12 ft. 7 in. [3.8 m]) for easy maneuvering on roadways and at job sites. Feed capacity is 30 to 90 tons (27 to 81.6 t) per hour with a 50 hp variable-frequency motor for low energy consumption.

Producers tell us they want a portable unit large enough for high feed rates, but compact and completely mobile to keep transportation costs reasonable, Muscolino said. We estimate that our ample tph range and compact, totally self-contained design will keep transportation costs 40 to 50 percent lower than if we had designed a larger plant with unattached conveyors that require assembly.

Other features requested by aggregate and asphalt producers include a long, high discharge conveyor for greater stockpile heights of de-dusted manufactured sand, and a feed conveyor intake hopper that is low to the ground and can be fed by a front-end loader, eliminating the need for an intermediate conveyor. Also, the feed hopper is located behind the trailer rear wheels to prevent spillage of feed material onto the chassis where it could cause damage and require clean-up. The smaller side conveyor is for byproduct fines.

For safety and nuisance dust control, all three belt conveyors are covered and can be easily vented. In addition, the gravity feed inlet at the top of the classifier is under a slight vacuum to prevent airborne nuisance dust during material transfer. The conveyor covers also help reduce moisture during rain to ensure efficient performance. The air classifier is designed for dry operation; material moisture preferably should not exceed 2 to 3 percent, with 4 to 5 percent as maximum for most materials.

The Sturtevant Whirlwind air classifier can eliminate the need for screening, cyclones, bag houses or wet washing. The unit has an automatic lubrication system for low maintenance and a time-tested gear unit drive for long service life.

An internal fan lifts minus #200 mesh fines out of the feed, and removable selector blades within the housing control the amount of fines to be removed so the process can be adjusted to nearly any material or spec requirement. Any additional fine tuning and quick adjustments are made with easy-to-use speed controls. Adjusted product fineness: minimal minus 100, 200, 325 mesh fines.

Sturtevant has designed and manufactured a wide range of material processing equipment since 1888, including three types of air classifiers. The chassis-mounted Whirlwind air classifier is the exact same model that has been in stationary applications worldwide for more than 80 years. The company has manufactured more than 5,000 air classifiers, and with proper maintenance, Sturtevant air classifiers can last 40 to 50 years, according to the manufacturer.

Our customers expect superior quality and long service life from everything we make, Muscolino said. And our Whirlwind portable air classifier plant and rugged trailer are thoroughly designed and built for the long haul.

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air classifiers van tongeren

air classifiers van tongeren

Van Tongeren developed three models of air classifier in 1958, using knowledge of air flow gained through the earlier development of cyclones. The equipment is used to classify particles into different size ranges (as opposed to a cyclone, which is designed to collect particles of all sizes).

The three models were the gravitational, the gravitational inertial, and the centrifugal. The appropriate air classifier for a given application will depend on the properties of the particles to be separated.

These air classifier designs contain nomoving parts and require less maintenance than whizzer type equipment, which can require a significant amount of maintenance particularly in the dusty environments wherethis equipment is typically used.

Van Tongeren has developed a mobile classification system which is employed on manufactured sand projects where multiple sites may be involved. The whole plant fits onto a standard truck base and utilizes a set of Van Tongeren high-efficiency multicell cyclones for exhaust gas clean-up.

Each of the above air classifiers can be used in series to split feed into various products. They are generally followed up by a cyclone or bank of cyclones for additional fine particulate removal. A final piece of particulate removal equipment such as a bag house or cartridge filter is added to meet pollution control requirements.

mobile home parts and supplies - low cost & fast usa delivery star supply usa

mobile home parts and supplies - low cost & fast usa delivery star supply usa

Star Mobile Home Supply is the USAs premier source of mobile home parts and supplies, with a vast selection of mobile home products and replacement parts from Americas most trusted brands. Our inventory emphasizes quality, affordability, variety, and compatibility products that do the job and do the job well, whatever it may be.

Weve got your mobile home remodeling, maintenance, and repair needs covered inside and out, top to bottom, with names like Clarion Bathware, Kinro Composites, Coleman / Revolv, Nordyne, Sterling by Kohler, Frostex, Zurn, and more. Whether you call it your living space a mobile home, manufactured home, or a modular home, its your home and we are committed to providing everything required to keep it looking and functioning its best.

Mobile home bathtub surrounds offer many advantages but the myriad buying options can be overwhelming at times. In this months blog we sort it all out so you can get back to your bubble baths and/or shower concerts worry-free and ASAP.

Mobile home AC units come in various types and sizes, but they all work according to the same principle taking heat and humidity indoors and siphoning it outdoors by passing air over refrigerant-containing coils. Learn how they work and how to shop for them in this months blog post.

traffic counters and classifiers | metrocount

traffic counters and classifiers | metrocount

From designing and manufacturing our first automatic traffic counter in 1991, we have consistently improved and developed new technologies to optimise traffic data collection. Today, in addition to the industrys device of choice the RoadPod VT,we offer a wide range of monitoring solutions.

From designing and manufacturing our first automatic traffic counter in 1991, we have consistently improved and developed new technologies to optimise traffic data collection. Today, in addition to the industrys device of choice the RoadPod VT,we offer a wide range of monitoring solutions.

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Country: ---AfghanistanAlbaniaAlgeriaAndorraAngolaAntigua and BarbudaArgentinaArmeniaAustraliaAustriaAzerbaijanBahamasBahrainBangladeshBarbadosBelarusBelgiumBelizeBeninBhutanBoliviaBosnia and HerzegovinaBotswanaBrazilBruneiBulgariaBurkina FasoBurundiCabo VerdeCambodiaCameroonCanadaCentral African RepublicChadChileChinaColombiaComorosCongo, Republic of theCongo, Democratic Republic of theCosta RicaCote d'IvoireCroatiaCubaCyprusCzech RepublicDenmarkDjiboutiDominicaDominican RepublicEcuadorEgyptEl SalvadorEquatorial GuineaEritreaEstoniaEthiopiaFijiFinlandFranceGabonGambiaGeorgiaGermanyGhanaGreeceGrenadaGuatemalaGuineaGuinea-BissauGuyanaHaitiHondurasHungaryIcelandIndiaIndonesiaIranIraqIrelandIsraelItalyJamaicaJapanJordanKazakhstanKenyaKiribatiKosovoKuwaitKyrgyzstanLaosLatviaLebanonLesothoLiberiaLibyaLiechtensteinLithuaniaLuxembourgMacedoniaMadagascarMalawiMalaysiaMaldivesMaliMaltaMarshall IslandsMauritaniaMauritiusMexicoMicronesiaMoldovaMonacoMongoliaMontenegroMoroccoMozambiqueMyanmar (Burma)NamibiaNauruNepalNetherlandsNew ZealandNicaraguaNigerNigeriaNorwayOmanPakistanPalauPalestinePanamaPapua New GuineaParaguayPeruPhilippinesPolandPortugalQatarRomaniaRussiaRwandaSt. Kitts and NevisSt. LuciaSt. Vincent and The GrenadinesSamoaSan MarinoSao Tome and PrincipeSaudi ArabiaSenegalSerbiaSeychellesSierra LeoneSingaporeSlovakiaSloveniaSolomon IslandsSomaliaSouth AfricaSouth KoreaSouth SudanSpainSri LankaSudanSurinameSwazilandSwedenSwitzerlandSyriaTaiwanTajikistanTanzaniaThailandTimor-LesteTogoTongaTrinidad and TobagoTunisiaTurkeyTurkmenistanTuvaluUgandaUkraineUnited Arab EmiratesUnited KingdomUnited States of AmericaUruguayUzbekistanVanuatuVatican CityVenezuelaVietnamYemenZambiaZimbabwe

Country: ---AfghanistanAlbaniaAlgeriaAndorraAngolaAntigua and BarbudaArgentinaArmeniaAustraliaAustriaAzerbaijanBahamasBahrainBangladeshBarbadosBelarusBelgiumBelizeBeninBhutanBoliviaBosnia and HerzegovinaBotswanaBrazilBruneiBulgariaBurkina FasoBurundiCabo VerdeCambodiaCameroonCanadaCentral African RepublicChadChileChinaColombiaComorosCongo, Republic of theCongo, Democratic Republic of theCosta RicaCote d'IvoireCroatiaCubaCyprusCzech RepublicDenmarkDjiboutiDominicaDominican RepublicEcuadorEgyptEl SalvadorEquatorial GuineaEritreaEstoniaEthiopiaFijiFinlandFranceGabonGambiaGeorgiaGermanyGhanaGreeceGrenadaGuatemalaGuineaGuinea-BissauGuyanaHaitiHondurasHungaryIcelandIndiaIndonesiaIranIraqIrelandIsraelItalyJamaicaJapanJordanKazakhstanKenyaKiribatiKosovoKuwaitKyrgyzstanLaosLatviaLebanonLesothoLiberiaLibyaLiechtensteinLithuaniaLuxembourgMacedoniaMadagascarMalawiMalaysiaMaldivesMaliMaltaMarshall IslandsMauritaniaMauritiusMexicoMicronesiaMoldovaMonacoMongoliaMontenegroMoroccoMozambiqueMyanmar (Burma)NamibiaNauruNepalNetherlandsNew ZealandNicaraguaNigerNigeriaNorwayOmanPakistanPalauPalestinePanamaPapua New GuineaParaguayPeruPhilippinesPolandPortugalQatarRomaniaRussiaRwandaSt. Kitts and NevisSt. LuciaSt. Vincent and The GrenadinesSamoaSan MarinoSao Tome and PrincipeSaudi ArabiaSenegalSerbiaSeychellesSierra LeoneSingaporeSlovakiaSloveniaSolomon IslandsSomaliaSouth AfricaSouth KoreaSouth SudanSpainSri LankaSudanSurinameSwazilandSwedenSwitzerlandSyriaTaiwanTajikistanTanzaniaThailandTimor-LesteTogoTongaTrinidad and TobagoTunisiaTurkeyTurkmenistanTuvaluUgandaUkraineUnited Arab EmiratesUnited KingdomUnited States of AmericaUruguayUzbekistanVanuatuVatican CityVenezuelaVietnamYemenZambiaZimbabwe

Country: ---AfghanistanAlbaniaAlgeriaAndorraAngolaAntigua and BarbudaArgentinaArmeniaAustraliaAustriaAzerbaijanBahamasBahrainBangladeshBarbadosBelarusBelgiumBelizeBeninBhutanBoliviaBosnia and HerzegovinaBotswanaBrazilBruneiBulgariaBurkina FasoBurundiCabo VerdeCambodiaCameroonCanadaCentral African RepublicChadChileChinaColombiaComorosCongo, Republic of theCongo, Democratic Republic of theCosta RicaCote d'IvoireCroatiaCubaCyprusCzech RepublicDenmarkDjiboutiDominicaDominican RepublicEcuadorEgyptEl SalvadorEquatorial GuineaEritreaEstoniaEthiopiaFijiFinlandFranceGabonGambiaGeorgiaGermanyGhanaGreeceGrenadaGuatemalaGuineaGuinea-BissauGuyanaHaitiHondurasHungaryIcelandIndiaIndonesiaIranIraqIrelandIsraelItalyJamaicaJapanJordanKazakhstanKenyaKiribatiKosovoKuwaitKyrgyzstanLaosLatviaLebanonLesothoLiberiaLibyaLiechtensteinLithuaniaLuxembourgMacedoniaMadagascarMalawiMalaysiaMaldivesMaliMaltaMarshall IslandsMauritaniaMauritiusMexicoMicronesiaMoldovaMonacoMongoliaMontenegroMoroccoMozambiqueMyanmar (Burma)NamibiaNauruNepalNetherlandsNew ZealandNicaraguaNigerNigeriaNorwayOmanPakistanPalauPalestinePanamaPapua New GuineaParaguayPeruPhilippinesPolandPortugalQatarRomaniaRussiaRwandaSt. Kitts and NevisSt. LuciaSt. Vincent and The GrenadinesSamoaSan MarinoSao Tome and PrincipeSaudi ArabiaSenegalSerbiaSeychellesSierra LeoneSingaporeSlovakiaSloveniaSolomon IslandsSomaliaSouth AfricaSouth KoreaSouth SudanSpainSri LankaSudanSurinameSwazilandSwedenSwitzerlandSyriaTaiwanTajikistanTanzaniaThailandTimor-LesteTogoTongaTrinidad and TobagoTunisiaTurkeyTurkmenistanTuvaluUgandaUkraineUnited Arab EmiratesUnited KingdomUnited States of AmericaUruguayUzbekistanVanuatuVatican CityVenezuelaVietnamYemenZambiaZimbabwe

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